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98 XC: VERY bad starting sound after replacing injector seals

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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CIK7
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Re: 98 XC: VERY bad starting sound after replacing injector seals

Post by CIK7 »

volvolugnut wrote: 18 Jun 2020, 12:26 With all the plugs out, you should be able to turn with a socket on the crank nut from right side fender well. Block up the right front and remove the wheel. Remove a couple plastic nuts and fold the front of plastic inner fender liner forward. Clamp the liner out of the way by folding and clamping to itself with vise grips or C clamp. With a socket (about 30mm or 1 3/16) on the crank nut, turn CLOCKWISE only. It should turn fairly easily. If you meet any resistance STOP.

volvolugnut
I don't have proper tool for attempting to turn the engine. would have to borrow from friend. not doing that until after I have a car. is several miles outside of town.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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CIK7
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Post by CIK7 »

abscate wrote: 18 Jun 2020, 12:54 You can do this from up top if you move the ECM box and get the $9 30 mm box end from Lowe Quality

SKU is 337678

It’s $8 if you served fighting the dinosaurs , Communists, and the (redacted ).

It also comes with a free timing belt installer on the other end

Worst case your starter is stuck. I don’t think you did engine damage.
yeah the starter is where the single clicks come from.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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CIK7
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Post by CIK7 »

scot850 wrote: 18 Jun 2020, 12:02 Thinking about this some more, I have another suggestion for checks. IF the engine partially hydro locked, is it possible that the timing belt could have jumped and bent the valves?

The gas would leak down around the piston rings when left so you may not have seen fuel in the cylinders when you checked. Try pulling the dip stick and see if there is a smell of gasoline from the oil in the sump. Then the top thought may be the issue. Bent valves.

Neil.
I will check tonight.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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volvolugnut
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Post by volvolugnut »

You might try to loosen the starter and wiggle it to unjam it. You also may be able to remove starter, check the flywheel and starter teeth for damage and see if the starter will turn when loose from engine.

volvolugnut
The Fleet:
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CIK7
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Post by CIK7 »

volvolugnut wrote: 18 Jun 2020, 14:49 You might try to loosen the starter and wiggle it to unjam it. You also may be able to remove starter, check the flywheel and starter teeth for damage and see if the starter will turn when loose from engine.

volvolugnut
unable to remove it. the big bottom bolt is unaccessible.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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CIK7
Posts: 1564
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Post by CIK7 »

scot850 wrote: 18 Jun 2020, 12:02 Thinking about this some more, I have another suggestion for checks. IF the engine partially hydro locked, is it possible that the timing belt could have jumped and bent the valves?

The gas would leak down around the piston rings when left so you may not have seen fuel in the cylinders when you checked. Try pulling the dip stick and see if there is a smell of gasoline from the oil in the sump. Then the top thought may be the issue. Bent valves.

Neil.
it does not seem that there is a gas smell and the oil level has not risen. also I found that the entire intake manifold and intake Port of cylinder number 2 from passenger side was completely full of gas.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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erikv11  
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Post by erikv11 »

CIK7 wrote: 18 Jun 2020, 21:58
scot850 wrote: 18 Jun 2020, 12:02 Thinking about this some more, I have another suggestion for checks. IF the engine partially hydro locked, is it possible that the timing belt could have jumped and bent the valves?

The gas would leak down around the piston rings when left so you may not have seen fuel in the cylinders when you checked. Try pulling the dip stick and see if there is a smell of gasoline from the oil in the sump. Then the top thought may be the issue. Bent valves.

Neil.
it does not seem that there is a gas smell and the oil level has not risen. also I found that the entire intake manifold and intake Port of cylinder number 2 from passenger side was completely full of gas.
Holy crap. Bad news. That's gonna be a hydrolock and blown engine, possibly.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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CIK7
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Post by CIK7 »

erikv11 wrote: 18 Jun 2020, 23:48
CIK7 wrote: 18 Jun 2020, 21:58
scot850 wrote: 18 Jun 2020, 12:02 Thinking about this some more, I have another suggestion for checks. IF the engine partially hydro locked, is it possible that the timing belt could have jumped and bent the valves?

The gas would leak down around the piston rings when left so you may not have seen fuel in the cylinders when you checked. Try pulling the dip stick and see if there is a smell of gasoline from the oil in the sump. Then the top thought may be the issue. Bent valves.

Neil.
it does not seem that there is a gas smell and the oil level has not risen. also I found that the entire intake manifold and intake Port of cylinder number 2 from passenger side was completely full of gas.
Holy crap. Bad news. That's gonna be a hydrolock and blown engine, possibly.
yeah I think the starter seized up too.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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Post by scot850 »

Have you tried to remove all the spark plugs and manually turn the engine over? If you thing the started has seized, remove that before trying this and see if the engine has frozen. No point condemning the engine to quickly. Removing the starter will also not be wasted as you will need to remove it if the engine is wasted anyway. Can you borrow a boroscope? If you can you can put it down the plug holes and look for damage on the piston crowns and broken rings. Also check the crown wheel teeth for damage where the starter motor was when it seized (assuming it did).

I am ever the optimist and hope that your engine is not done!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Post by erikv11 »

scot850 wrote: 19 Jun 2020, 16:17 Have you tried to remove all the spark plugs and manually turn the engine over? If you thing the started has seized, remove that before trying this and see if the engine has frozen. No point condemning the engine to quickly. Removing the starter will also not be wasted as you will need to remove it if the engine is wasted anyway. Can you borrow a boroscope? If you can you can put it down the plug holes and look for damage on the piston crowns and broken rings. Also check the crown wheel teeth for damage where the starter motor was when it seized (assuming it did).

I am ever the optimist and hope that your engine is not done!

Neil.
OP knows this, but doesn't have the tools to do it.

Turning the engine by hand has been the next step for several days now, I wouldn't bother with anything else until that's checked.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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