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Transmission and engine torque struts

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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ylwgto
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Transmission and engine torque struts

Post by ylwgto »

I just replaced the VERY worn transmission (IPD poly) and upper engine (Hutchinson) torque struts on my 3.2 AWD. Idle vibration has improved, but I am still getting a slight "clunk" when shifting from P or N into D and R. Road manners while driving are just fine.
I had thought this would be resolved, but apparently there is still something that is worn out enough to allow this play under engine torque. What is it? Engine mounts? Another transmission mount I do not know about?
2009 XC90 3.2 R-Design 150K

Azik09
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Post by Azik09 »

Ask someone to help you: shift from P or N into D and R while holding brakes. Watch and hear under the hood (and beneath the car, if possible), maybe you will find noise source. Be carefull, use wheel stoppers.
If my English is bad, please correct me :oops:

bichinavolvo
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Post by bichinavolvo »

Your problem sounds like axle ping and it's VERY easy to fix. Also I've read posts where people have cleaned or applied more grease to the to the outer and INNER joint of the axles. In that case you would have a clunk when accelerating and/or shifting at low speeds.

Here is a nice step by step guide for axle ping: https://www.ipdusa.com/techtips/10185/A ... -solutions

ylwgto
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Post by ylwgto »

interesting. I'll try retorquing my axle bolts and see if that helps...

thanks!
2009 XC90 3.2 R-Design 150K

bichinavolvo
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Post by bichinavolvo »

Just FYI: I had to tighten the bolts way beyond the torque specs for it t get any better. I also have the little rubber cone which the axle/spline bolt goes through.

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SuperHerman
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Post by SuperHerman »

I hope you did not over torque the bolts and stretch them to snapping point. Just saw this on my BMW where the prior owner tightened the bolts until they stretched and no longer held torque. I touched them to see if they were lose and the heads broke off.

If this happen, it fits what you said earlier, if you loosen the bolts the vibration goes away (or was this another forum member with similar problems???)

bichinavolvo
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Post by bichinavolvo »

SuperHerman made a very good point, and not be missed. It is risky to tighten them too much worst case you'll have to replace the driveshaft splines/outer cv joint.
My car improved drastically, and it has been good for the past month.
It is possible that the torque wrench I used is busted or just bad (it looked quite cheap).

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ggleavitt  
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Post by ggleavitt »

Posted this on Swedespeed, easy enough to copy over to here. Axle bolts come in two lengths- 40mm (30746705) and 65mm 30670602). IPD has a decent write-up on their site to help determine which bolt you "probably" have.

If you order the bolts today, below is what Volvo ships (rubber cone no longer included on the short bolt, replace from old):
40mm_65mm Axle SEMS_122220.jpg
These are supposedly single use bolts, torque to yield (controlled deformation). Cheap enough that I replace with new whenever I take them off, just for peace of mind. I have not had an axle ping issue with any one of my vehicles over 16 years, whether this is the reason or not remains to be seen.

edit 053021- rubber cone
2006 V8 Ocean Race #740/800 200k, 2008 V8 Sport 183k

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