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It's time to start bulking up on 850s

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Re: It's time to start bulking up on 850s

Post by ZionXIX »

RickHaleParker wrote: 30 Aug 2021, 06:50 At some point the 850 guys will need to do like the 240 guys have already started for the Tupperware parts ... 3D printing.
For control modules ... single board computers. If somebody take the time to reverse engineer them .

If that takes off, maybe Matthew might consider adding a MVS repository for Volvo 3D print files and DIY control modules source code.
I have started designing my own 3d replacement parts but it's slow going. My ultimate plan in the longrun is to rebuild the dashboard piece by piece.
Last edited by ZionXIX on 30 Aug 2021, 18:57, edited 1 time in total.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

yanga001
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Post by yanga001 »

Im down, the MCC for the V70 will be the next electrical project id like to start.
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

850oldschool
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Year and Model: 1996 850 NA
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Post by 850oldschool »

I've been stockpiling parts for about a year. I'm glad you're working on the dash, ZionXIX, that and a few other large plastic parts are what worries me the most. The belt style 3D printers which are starting to come into use will really helpful for long parts, like body trim.

The 240 guys blazed the trail, but the larger and more complicated plastic parts on the 850's are going to require us to step things up a bit.

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matthew1
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Post by matthew1 »

ZionXIX wrote: 30 Aug 2021, 14:20 I have started designed my own 3d replacement parts but it's slow going. My ultimate plan in the longun is to rebuild the dashboard piece by piece.
What file extension(s) do you work with? I'll open those up to uploading on MVS Forum.
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1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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ZionXIX
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Post by ZionXIX »

matthew1 wrote: 30 Aug 2021, 15:54
ZionXIX wrote: 30 Aug 2021, 14:20 I have started designing my own 3d replacement parts but it's slow going. My ultimate plan in the longrun is to rebuild the dashboard piece by piece.
What file extension(s) do you work with? I'll open those up to uploading on MVS Forum.
So far I'm using a mixture of sketchup and fusion 360.

Sketchup extension .skp
Fusion 360 .f3d
Exported files .stl
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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ZionXIX
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Post by ZionXIX »

The biggest problem I'm having is getting accurate measurements on the dashboard pieces. I have junkyard one that has dissolved through 2 moves. I've tried photogrammatry just to have a general shape but it doesn't work very well at all. Those fancy scanners are thousands of dollars. Im almost ready to dedicate a table and built a gantry apparatus where I can take measurements and plot points in a grid fashion until I have the overall shape modeled. It's gonna be a nightmare.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

850oldschool
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Year and Model: 1996 850 NA
Location: Minneapolis, MN
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Post by 850oldschool »

Here's an introduction to the Faro laser 3D scanner:


hausmeister
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Post by hausmeister »

@toic: agree and disagree (depending on your situation).
I will keep my T5-R as a project car and hopefully soon oldtimer. But I'm getting rid of my s70, as good as sold. Replacing it with a new Kia... Yes I will miss it, but I need a daily driver that I can just put in the shop and have it fixed.
The weather here has been changing a lot the last years, so it is either raining, or unbearably hot. Since I don't have a garage it has become very inconvenient to DIY. This and possible issues with getting parts... were my reasons why.
If I had a garage and space to keep lots of parts then I'd have kept it.
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Clemens
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Post by Clemens »

hausmeister wrote: 31 Aug 2021, 03:40 @toic: agree and disagree (depending on your situation).
I will keep my T5-R as a project car and hopefully soon oldtimer. But I'm getting rid of my s70, as good as sold. Replacing it with a new Kia... Yes I will miss it, but I need a daily driver that I can just put in the shop and have it fixed.
The weather here has been changing a lot the last years, so it is either raining, or unbearably hot. Since I don't have a garage it has become very inconvenient to DIY. This and possible issues with getting parts... were my reasons why.
If I had a garage and space to keep lots of parts then I'd have kept it.
Intersting that you've had trouble finding parts already.
Most things were quite available at my end of town.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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ZionXIX
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Post by ZionXIX »

850oldschool wrote: 30 Aug 2021, 21:44 Here's an introduction to the Faro laser 3D scanner:

Yea if money was no object I could buy one but for now I'll have to do things the hard way. I've seen some diy projects for making your own cmm digitizer arm. This totally doable and I should be able to scale it up for later parts. The faro laser looks like a dream come true.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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