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PTC nipple interchangeability question

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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johnnyfd
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Year and Model: 850T wagon 1996
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PTC nipple interchangeability question

Post by johnnyfd »

Does anyone know if PTC number 9445831 can be substituted in place of number 1275996? The only difference that I can see is the small hose nipple which is on the other side of the body from the electrical connector. Does anybody know if there are other differences which I'm not noticing? Are the grommets that these parts use to plug into the intake tube the same? If I can't substitute the part itself I can at least use the grommet if it is the same.

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erikv11
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

The PTC is just a hole in a heated copper plate so if you can make it fit, it will work. People have even changed the hole size, or removed the copper plate entirely, without ill effects. As long as everything seals out vacuum leaks and flow is not restricted it will work.

The grommet sizes should be all the same for P80 cars.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Post by ZionXIX »

Yea that hole is basically regulating vacuum pressure. Some of us have removed the plate to increased vacuum to compensate for increased blow by pressure. I removed my PTC flow restricting plate and swapped the hose for a 5/8 ID hose and I'm no longer seeing failed glove tests.m or smoke from the dipstick.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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