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Is it time for a new automatic gearbox ?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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greffel
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Re: Is it time for a new automatic gearbox ?

Post by greffel »

Sorry about the B5 spring, I looked in the wrong position.
My original valve body has no spring.... but I will remove the cover of my "new" box and look.

Best way to clean the radiator ?
Polestar 2 - All electric daily driver :shock:
S60 2.5T AWD with a little bit more power :evil:

vtl
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Post by vtl »

I've used this: https://www.amazon.com/Lubegard-19001-T ... B001DKNH8I And then blew it dry with compressed air.

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firstv70volvo
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Post by firstv70volvo »

greffel wrote: 25 Oct 2021, 12:59 Sorry about the B5 spring, I looked in the wrong position.
My original valve body has no spring.... but I will remove the cover of my "new" box and look.

Best way to clean the radiator ?
Couple of things to be careful of when working with the valve body and checking for the B5 spring. After taking off the cover plate to check for the B5 spring make sure the lock-up relay valve sleeve is oriented correctly when re-assembled, see page 2 of the attached doc, it's the other valve under the cover plate. Just make sure the step on the outside of the valve sleeve is oriented correctly, the high part of the step must not be under the cover plate. This valve sleeve can be compressed and if rotated the high step can end up under the cover plate, not what you want, the edge of the step should line up with the edge of the plate. No part of the high part of the step should be under the cover plate.
Also, be careful with the valve body gaskets, they are made of a brittle type material and can be cracked easily if bent too far.
Torque spec for the cover plate bolts is 7N.m. or 62 in lb.
AC Delco VB to Volvo Install Notes and Photos.pdf
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Last edited by firstv70volvo on 25 Oct 2021, 13:59, edited 1 time in total.

vtl
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Post by vtl »

I haven't used the Transtec (?) gasket this time. It developed a weep over time after VB replacement, I could not stop it. This time it is just sealant.

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firstv70volvo
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Post by firstv70volvo »

vtl wrote: 25 Oct 2021, 13:56 I haven't used the Transtec (?) gasket this time. It developed a weep over time after VB replacement, I could not stop it. This time it is just sealant.
You're talking about steel pan cover over the valve body, right?

vtl
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Post by vtl »

firstv70volvo wrote: 25 Oct 2021, 14:02 You're talking about steel pan cover over the valve body, right?
Ah, right, sorry, I misread you. The compromised VB gasket was the main reason I've decided to do a VB rebuild, and that eventually cost me the second transmission rebuild ;)

But I think it's possible to check the B5 spring in place? No need to unbolt the VB from the transmission.

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Post by vtl »

Also, in a matter of VB gasket: the one that comes with a brand new VB, from Aisin factory, is much thicker/higher quality than the one in Transtec overhaul kit.

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firstv70volvo
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Post by firstv70volvo »

greffel wrote: 25 Oct 2021, 12:07 Now the box is back together. for the second time.
Reviewing my photos I noticed that I forgot to do the indentations on the pinion nut :D

Measuring the right way I have 1.4mm so right in the middle of the spec I guess.

Now a little bit more coaching wanted...
The B5 spring in the valve body seams to be present in my old valve body. Pressing on it you can feel its spring loaded.
Do I really need to take of the pan on this box to verify the same ?

I want to clean the radiator before assembly. Is it enough to just pure new oil thru it or should I clean it in another way?
Also planning so do a little mini flush of the R box just to be super safe.
How are things going?

greffel
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Post by greffel »

It's going quite well I think.
Hopeful that the car is up and running this Saturday :)
Subframe, engine and gearbox is back in the car, so maybe a day left to get it all together.
Polestar 2 - All electric daily driver :shock:
S60 2.5T AWD with a little bit more power :evil:

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firstv70volvo
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Post by firstv70volvo »

greffel wrote: 28 Oct 2021, 00:39 It's going quite well I think.
Hopeful that the car is up and running this Saturday :)
Subframe, engine and gearbox is back in the car, so maybe a day left to get it all together.
You've made good progress with this major car repair. .
How did everything go with the valve body B5 spring check? No spring I'll bet. If you removed the valve body from the transmission to check for the spring were you careful to keep the two seals between the case and valve body in place? This is where the tacky transmission assembly grease really helps out.

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