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Nevada1906 1995 850 S60R m56 build thread

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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bmdubya1198
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Re: Nevada1906 1995 850 S60R m56 build thread

Post by bmdubya1198 »

Nevada1906 wrote: 09 Apr 2022, 11:17
What IS the deal with URO, anyway?
Abysmal quality parts. Pretty much everything they sell is absolute garbage, with few exceptions.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by BlackBart »

A poor quality Chinese supplier trying to sound "German."
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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Nevada1906
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Post by Nevada1906 »

Time for the steering lines.

These are the old lines, but they weren't leaking before, so I put some new o-rings on them and installed them. I fully realize it's a risk if they're far gone enough to leak, but if they do, I'll replace them. I'm going to anyway, but if I can get another six months out of them, I'll take it. I WANT THE ENGINE IN THE CAR.

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Oh, and I had to customize a wrench to get the return line fitting on.
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by matthew1 »

Nevada1906 wrote: 10 Apr 2022, 19:01 Oh, and I had to customize a wrench to get the return line fitting on.
:shock: :shock:
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1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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Nevada1906
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Post by Nevada1906 »

matthew1 wrote: 10 Apr 2022, 19:43
Nevada1906 wrote: 10 Apr 2022, 19:01 Oh, and I had to customize a wrench to get the return line fitting on.
:shock: :shock:
Hey, it's not MY fault they designed the rack with zero wrench clearance. To be honest, shortening the wrench didn't really help that much.

Oh, well. I'll just weld it back together.
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by abscate »

Crows feet work in that tight space.

Put the return line on first and keep both lines loose until you are down to the last two hex flats and it’s easier. Still not easy, but easier.
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Post by Nevada1906 »

Can someone tell me what this thing is?

It came with the pedal pack and my best guess is that it's a cruise control disconnect.


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"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by Nevada1906 »

Tonight, a major milestone: The engine and transmission are now together.

The new clutch:

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Splines line up. That's the right answer so far.

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Torqued down. I was actually able to eyeball the clutch disc into place. The transaxle slid on with no resistance the first time.

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And here it is, all assembled and ready to be installed in the car.

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This is sort of a temporary configuration, to get the car rolling. My long-term plans include - bit-by-bit - an R clutch, a Quaife LSD, silicone vacuum lines, braided AN power steering lines, a new throttle body, a new alternator, a new radiator, a custom STi-style top-mount intercooler with an inverted intake, a titanium turboback exhaust, a full S60R brake package, 17" bronze TE37s and some sort of small decklid spoiler.

For right now, though, I'm very happy with the way this is worknig out.
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by matthew1 »

Wow nice!
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.

Also -> Amazon link
. Click that when you go to buy something on Amazon and MVS gets a cut!

1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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Post by abscate »

Get that heat shield on before you drop that into the abyss
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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