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2000 V70 XC no start, no fuel pressure

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
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Year and Model: 2000 V70 R
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Re: 2000 V70 XC no start, no fuel pressure

Post by scot850 »

Abscate I think did this with new connector on his S70 AWD, but if he didn't I know someone here did.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate  
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

There is a. Dorman part that fit those and then you have to professionally clamp hose to that. Part numbers should be in my Ekaterina resurrection thread
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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wizechatmgr
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Year and Model: 1999 V70 XC AWD 2.4T
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Post by wizechatmgr »

If we're talking the ones between the bulkhead of the pump insert and the pump itself that sits in the tank, I'd recommend a combination of crimping and soldering, then applying the heat shrink that has the hot glue like sealant in it. This assumes the 99 XC's pump is the same as yours. I know Abscate ended up press fitting a metal pipe, ran the wires through epoxied/RTV'ed the freak out of it.

Also, not sure if Abscate still has it, but I think there may have been a decent AWD plastic housing kicking around for the fuel pump. I am unsure if the gas gauge sender worked, I don't think it did. You'd also need to solder the connections on the external bulkhead end on this one as I think I only left an inch or two pigtail on each on the external side of the bulkhead. It may have been tossed. I wonder if someone enterprising could get a 3D scan of a "decent" one and then create a STL file of it for potential 3D printing in the future when the parts stream has ended. I wonder how well PETG would withstand gasoline... May have to test...
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

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