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Muffler replacement options

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
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850 LPT
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Re: Muffler replacement options

Post by 850 LPT »

That's really something. I bought two complete Starla exhaust systems from FCP before, and they shipped them right to my house. Granted, the last one was 3 years ago, so maybe they changed things. Perhaps shipping costs have gone up so much, and they are the ones paying for that.
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99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
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FireFox31
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Post by FireFox31 »

I agree and also suspect the cost of mufflers damaged in shipping was too burdensome. Some reviews on their site said it arrived damaged but FCP made it right. I prefer to pick it up in CT, not wanting the extra cost, waste, and delays from damage. Far easier to drive a ways than to manufacture a new muffler because one got, justifiably, banged around in shipping.
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
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Post by abscate »

If you get in a jam on a pickup let me know and I can scoot over. Maybe I can talk trishp into doing it as she is even closer
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Post by brunocerous »

This is such a timely thread for me, as Blue Steel has started to sound like a low-rider. (I tell the kids that's the sound of power and how we're able to "smoke" Porsches — though in actuality it's more about my understanding traffic patterns.)

The Silver Bullet's cracked tailpipe appears to have gone missing, causing some heat damage in the rear.
2000 Volvo V70 missing tailpipe and melted rear bumper plastic
2000 Volvo V70 missing tailpipe and melted rear bumper plastic
IMG_1658.JPG (251.05 KiB) Viewed 350 times
2000 V70, base, MT, 'The Silver Bullet'
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Post by abscate »

I love seeing those rusty mufflers on my car because it means new shiny FCP parts for free , very soon.

Looks like a piece of 2inch PCV will work, jammed into the rust and zip tied up.

Paint it to match of course, we aren’t savages.
Empty Nester
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FireFox31
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Post by FireFox31 »

I got a new Starla muffler from FCP and it looks great, just like the original. Can anyone recommend some anti-rust paint I could apply proactively before install to delay it rusting out? I would like to paint all welds, seams, and maybe bottom side of each pipe.

The more expensive question is how to prevent the OEM resonator inner mesh screen from rotting, letting fibers out the exhaust. I bought one from Volvo, so no FCP warranty, and it cost as much as the Starla exhaust.
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

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MoVolvos
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Post by MoVolvos »

FireFox31 wrote: 20 Jan 2024, 11:05 I got a new Starla muffler from FCP and it looks great, just like the original. Can anyone recommend some anti-rust paint I could apply proactively before install to delay it rusting out? I would like to paint all welds, seams, and maybe bottom side of each pipe.

The more expensive question is how to prevent the OEM resonator inner mesh screen from rotting, letting fibers out the exhaust. I bought one from Volvo, so no FCP warranty, and it cost as much as the Starla exhaust.
.
Don't waste the time and money. Besides, any type of finish will generate some kind of fumes. It's under the Lifetime Warranty so allow normal wear and tear to runs it's course.
.
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Post by MoVolvos »

abscate wrote: 01 Dec 2023, 04:14 I love seeing those rusty mufflers on my car because it means new shiny FCP parts for free , very soon.

Looks like a piece of 2inch PCV will work, jammed into the rust and zip tied up.

Paint it to match of course, we aren’t savages.
.
That will probably melt pretty quickly. Something short will do, like the one in the link below (random pick). Just add clamp and hanger.
.
(www.amazon.com/Walker-52004-Extension-P ... 131&sr=8-2)
.
Exhaust Pipe.png
Exhaust Pipe.png (303.05 KiB) Viewed 295 times
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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FireFox31
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Post by FireFox31 »

I'd like the muffler to last to avoid the labor and other costs of replacement. Each muffler requires a repair flange to the cat and I must pay a muffler shop to weld it in. Then I have to drive from NH to CT and back to exchange old and new mufflers. I want to sell the car which would remove the warranty, so I'd like to leave the best quality part for the new owner.

I'd like to do anything I can do to delay the rust.
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

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