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01 S40 Brake Booster Hose Failure

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40
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StillTrying
Posts: 6
Joined: 11 September 2016
Year and Model: 2001
Location: North Carolina

01 S40 Brake Booster Hose Failure

Post by StillTrying »

Re: 2001 S40

Greetings to All,

After 24 years this hose failed at the Brake Booster end - just crumbling due to age. Please see attached.

I have checked all my sources (more than a dozen) and can't find the part anywhere = Part # 30616993, pic attached.

Does anyone have a source or way to create a new piece where it crumbled ?

Desperate ! Many thanks for any and all help.

Tom
Attachments
Brake Booster Hose 30616993.JPG
Brake Booster Hose 30616993.JPG (11.88 KiB) Viewed 3211 times
Brake Booster Hose Failure piece.JPG
Brake Booster Hose Failure piece.JPG (25.13 KiB) Viewed 3211 times
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Maj0rMalfunction
Posts: 3
Joined: 16 June 2025
Year and Model: 2000 v40 1.9t
Location: United states of America

Post by Maj0rMalfunction »

i might have a solution but it may be a little sketch.

this guy made a jerry rig of the switch
viewtopic.php?t=101138

I have tried it on my 2000 v40 1.9t and the leaking stopped. My total with about 80$ (i did not have to buy the clamps as i already had some and i found a cheaper senser than him)
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