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Timing belt/hydraulic tension change - 1996 N/A 850 Est.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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850Bill
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Joined: 3 July 2023
Year and Model: 1996 855
Location: UK

Timing belt/hydraulic tension change - 1996 N/A 850 Est.

Post by 850Bill »

What are the recommended timing belt/tensioner changes - Mileage/Years?

I did not change the hydraulic tensioner last time as it had no leaks and tested ok. The tensioner as far as I know is the original and has now done 260,000 miles. Should I not bother to test it next belt change and fit a new one or would you test and if ok, go again?

scot850
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Post by scot850 »

I know cars with similar mileages with the original hydraulic tensioner still in use. However, my opinion is if you plan to keep the car, on the next timing belt change I would consider changing it for no other reason than the age and it has oil seals that will fail. The cost of the new part v's the cost of a bricked engine is no comparison. My other recommendation is to use the OE Volvo part or if anyone knows who the OEM supplier is use their part.

Neil.
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Sveedy
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Post by Sveedy »

I believe that Aisin is the OEM for the tensioner.
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

454cid
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Post by 454cid »

Good question. I was just looking at timing parts from my 96 last night. I replaced everything about 2 years ago, and the parts I removed (pulleys, tensioner and water pump) look and feel fine. I'm debating on whether or not I should scrap them. I think they have about 90K miles on them.... odometer didn't work at the time, and I hadn't gotten an OBD2 reader yet, so I'm unsure of the mileage when I did the belt.
1996 850
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aeg
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Post by aeg »

There was a thread recently with info from Abscate about changes to the recommended interval by model year. These are my summary notes:

Code: Select all

'93 50k
'94-'97 7 year / 70k
'98 (hydraulic tensioner) 7 year / 70k
'98 (mechanical tensioner, engine 1266196+) 10 year / 105k
'99- 10 year / 105k
I think it's a good idea to change the tensioner and both pulleys with every timing belt change. Some people suggest replacing the water pump once every two timing belt changes.

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jreed
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Post by jreed »

I have been following aeg's practice above, and change both pulleys and the tensioner with each belt change. I replace the water pump every other change.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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CIK7
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Post by CIK7 »

850Bill wrote: 28 Sep 2025, 06:43 What are the recommended timing belt/tensioner changes - Mileage/Years?

I did not change the hydraulic tensioner last time as it had no leaks and tested ok. The tensioner as far as I know is the original and has now done 260,000 miles. Should I not bother to test it next belt change and fit a new one or would you test and if ok, go again?
I have the entire kit for sale in classifieds. Interested?
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
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