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850 Sway Bar Links

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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smithy
Posts: 34
Joined: 10 January 2005
Year and Model:
Location: New Orleans

850 Sway Bar Links

Post by smithy »

I replaced the sway bar links in my 850 this weekend and wanted to share a couple of things that I learned along the way. I've needed this repair for a while and have dreaded it, but in retrospect it wasn't that bad. Most of my how to information came from this site (thank you all) from an earlier post.

The lower nuts on the old links were giving me some trouble. They wouldn't budge and I noticed that part of the problem was the flex in the sway bar was robbing me of precious torque. I wedged a socket in between the bushing and the control arm to keep things still and the nut came right off when I cranked on it again. I just happened to use a socket since it was there in the heat of battle, but any solid inanimate object the right size would do. Relief set in!

The sway bar links that I bought were a cheaper aftermarket set that left a little to be desired in the quality department. I guess my judgement was clouded by the sweet price! :oops: They seemed stout enough but I noticed that they lacked the flat spots on the head of the bushing that fit a wrench. This helps keep the bushing from spinning when the nut is being tightened and more importantly-loosened. I had to grind/file the flats onto my new links using my calipers to check the size until they fit a 5/8 wrench.
After this, install was a snap and I'm glad I went through the extra headache. Now I know htat if I have to take them off again in the future, it will be a lot easier.

I hope this helps somebody! Now, I'm off to tackle my next chore-rooting out that nasty rattle in my wagon! :?

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