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putting a 960 TB on a N/A 850...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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icelandic
Posts: 158
Joined: 10 July 2007
Year and Model:
Location: Sao Paulo- Brazil

Re: putting a 960 TB on a N/A 850...

Post by icelandic »

Oh yes, it does have the plastic piece. Have you made the change in your car? My car is being repaired right now and the head is off, due to a broken exhaust valve. At 200 k miles, it´r is amazing to see the cilynder walls perfect with polishing markings. I am a littele affraid of making the change and end up overloading the transmission or something else in a car this old, although well maintained.
1995 859 auto NA

tjts1
Posts: 673
Joined: 13 November 2007
Year and Model: 96 855 NA 5 speed
Location:
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Post by tjts1 »

Ya, I did the throttle plate swap over a year and a half ago on our 5 speed manual car. Go for it. You won't regret it. I thought you might have a 10 valve or 2.0 engine which didn't have the plastic chunk in Europe. I don't know which engines were offered in Brazil.
Ambitious but rubbish

icelandic
Posts: 158
Joined: 10 July 2007
Year and Model:
Location: Sao Paulo- Brazil

Post by icelandic »

Thanks tjts1. I will go for it. The car is a 1995 NA with the B5254s 20 valve engine. It´s an automatic one.
Icelandic
1995 859 auto NA

rubyvette
Posts: 107
Joined: 7 April 2008
Year and Model: 2001 C70
Location: Massachusetts

Post by rubyvette »

Made the swap last week. Wouldn't want to do it with the TB still on the 850. Very tight quarters and I needed to re-use the mounting screws from the 850. Gave it a good cleaning while it was off too. Haven't noticed an increase in mpg yet. Several factors contributing to that though. Winter fuel formula up here in MA generally causes a slight decrease anyway. And the noticable increase in low end ZIP makes me want to drive it a bit harder. It will never burn off the front tires but there seems to be a little bit more power at the low end. So when I return to driving it normally I'll be able to get a more accurate reading on mpg.
2007 S60R Magic Blue/
2005 S60 2.5 AWD Silver/Black
2001 C70 Coupe HPT black/black 149000 miles
2000 C70 Coupe HPT 132000 miles...SOLD
1994 850 sedan n/a 230000 miles...SOLD
2003 GMC 2500HD Crew Cab
1993 Corvette 40th Anniv Convertible
1960 Corvette

tjts1
Posts: 673
Joined: 13 November 2007
Year and Model: 96 855 NA 5 speed
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Post by tjts1 »

I'm happy to see this modification is working out for people. If you go through with this modification, please make sure to use locktite on the screws. You don't want these things backing out. Also a good time to clean out the whole TB and replace any cracked hoses and elbows.

Somebody asked if you can simply cut off the plastic chunk from the throttle plate. Heres the problem...
Image
You'll be left with a long slot cutout in the TB plate. I don't know how to fill it in but if anybody else does please post the solution here. You'll save everyone a trip to the junkyard.
good luck
Justin
Ambitious but rubbish

JW850
Posts: 10
Joined: 31 March 2009
Year and Model: 850 20v 2.0l, heico
Location: UK

Post by JW850 »

I have a 1993 850 n/a and the throttle plate is already de wedged.

Craigd2599
Posts: 419
Joined: 10 January 2009
Year and Model: 2007 S40.
Location: Lynchburg VA
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Post by Craigd2599 »

If that's brass, you could braize it. You have to fill the hole or your idle cicuit will be completely screwed. I would suggest JB Weld, but God forbid a piece breaks off and gets sucked into the top end.
Craig D
Philly Boy in Lynchburg VA
2007 S40 Previously: 2 850's and an S80
Waiting for that "R" model barn find

tjts1
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Year and Model: 96 855 NA 5 speed
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Post by tjts1 »

JW850 wrote:I have a 1993 850 n/a and the throttle plate is already de wedged.
European cars don't have this problem. I've only seen it on US market cars with a 2.5 liter 20 valve NA engine.
Ambitious but rubbish

C@lvin
Posts: 782
Joined: 28 August 2008
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Location: Knoxville TN
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Post by C@lvin »

Would the airbox mod and the 960 throttle plate also apply to my 98 S70 and 00 V70? Both are N/A - I've never looked inside the throttle body of either.

Thanks.
Calvin
98 S70
00 V70
Previous:
240,245,760,940,850 Turbo

tjts1
Posts: 673
Joined: 13 November 2007
Year and Model: 96 855 NA 5 speed
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Post by tjts1 »

I think it only applies to the 98. 99+ cars have electronic throttle body which is completely different.
Ambitious but rubbish

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