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starter replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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ccb222
Posts: 61
Joined: 5 February 2005
Year and Model:
Location: St. Petersburg, FL

starter replacement

Post by ccb222 »

'95 850 turbo wagon -- I think starter motor is faulty since it fails to engage from time to time. Or it engages and then disengages before the engine is running. I have new starter to put in. Please tell me how to find the darn thing in the engine compartment, and since I can't even find it is this a job that is "impossible", meaning a lot of stuff has to be taken out to get to the starter? Thanks! ccb222

White850Turbo
Posts: 923
Joined: 11 April 2004
Year and Model:
Location: Plano, TX

Post by White850Turbo »

Starter is under the intake manifold. You have to remove the manifold to get to the starter. If you have the right tools, it'll take an hour tops to pull it. Also, while the manifold is off, you should check out the oil seperator box down there and make sure it's not clogged and spray it out real good with some carb cleaner.

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dosbricks
Posts: 1116
Joined: 30 December 2004
Year and Model: '96 855, '98 S70
Location: South Texas
Been thanked: 2 times

Post by dosbricks »

According to the Chilton manual it looks pretty straightforward (doesn't it always). They don't show removing the manifold, but if you must there is a sort of hidden center bolt you have to look for. Let us know how it goes since I may have to do this one some day also.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

Da' Moose
Posts: 61
Joined: 22 December 2004
Year and Model:
Location: South Central Utah

Post by Da' Moose »

I was able to R&R my starter with out the Intake Manifold being removed. I removed the clean air intake from the air box to the Throttle Body, the IAC from around the Throttle Body. I also need to remove the Cooling Fan from the car. I was able to see most of what I needed to do to R&R the starter. And the best part is I did not have to worry about getting the Intake Manifold cleaned and sealed back up. And everything I removed was held in place with just a screw.

During the install I found that it was important to tighten up the nuts and bolt of the support bracket last and a little at a time. I did not do this and I had to readjust to get the starter to stop dragging when started. I had put a twist in the starters knickers.

Happy Wrenching, Da
95' Volvo 850 GLT, Lots 'o' miles, 118k, Broke in just right.

90' Ford Ranger 4x4, Even more miles, 145k, Seat is broke in just right.

02' Ford F-250 Super Duty 4x4, 85k, Working on the first 100k

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