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740 Wagon 1990 Head Gasket???? Not sure about this symptom

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GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

740 Wagon 1990 Head Gasket???? Not sure about this symptom

Post by GSmith »

I changed the water pump on this motor 1800 miles ago. This week I started seeing oil in the coolant overflow tank. The oil seems fine (not cloudy) and the car is not blowing smoke.

Looking at the motor, I see what looks like oil seeping out where I think the head meets the block right above where the top of the water pump feeds into the block.

So:

A- Is there a separate seal where the top of the water pump goes into the block?

B- Seeing as this motor has 317,000 miles on it as of yesterday and hasn't been over-heating, could maybe I just need to change the head gasket and not replane the head? I really don't have the money to have it done. I'm hoping there's a separate seal that might be causing this.

Any ideas?
1990 Volvo 740 wagon - 315k purchased 4/09

GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

Post by GSmith »

Revision to statement A above:

The seal on the top of the water pump going to the block is new. What I was hoping was there there was *another* seal that's above or near that seal and that keep the oil from going into the cooling system.
1990 Volvo 740 wagon - 315k purchased 4/09

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billofdurham
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Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

I would suspect that it is the head gasket as I can't think of any other seal that keeps the oil and water apart.

I have known of heads that didn't need to be skimmed but they have been few and far between. You will only know if it is true when you get it off and check it with a straight edge. Hopefully you will be lucky and it helps if you take out the bolts in the correct order.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

Post by GSmith »

Bill,

On one of the other forums, someone mentioned the head bolts stretching on an 850 motor and that they would need to be replaced with new ones or that you would need to use washers to get the torque right when tightening. Any truth to that that you've experienced?

Also, does anyone have the instructions on removing and replacing it?

Greg
1990 Volvo 740 wagon - 315k purchased 4/09

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

All head bolts stretch. For the 740 the recommendation is to change them after 5 head changes or if in doubt change them anyway. You will find this information in attachment 1.
Also, does anyone have the instructions on removing and replacing it?
740 Cylinder Head 1.pdf
(6.32 KiB) Downloaded 183 times
740 Cylinder Head 2.pdf
(23.53 KiB) Downloaded 145 times
740 Cylinder Head 3.pdf
(4.73 KiB) Downloaded 169 times
740 Cylinder Head 4.pdf
(37.41 KiB) Downloaded 181 times
The cylinder head height should be 5.752" (146.1mm).

Maximum warpage -
Crosswise 0.02" (0.50mm)
Lengthwise 0.04" (1.0mm)

If you need more information ask.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

Post by GSmith »

Bill,

Thank you so so so so much. You're a blessing!

Greg
1990 Volvo 740 wagon - 315k purchased 4/09

GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

Post by GSmith »

Bill,

I read through the documents - Documents 3 & 4 are the same documents. Should that be? They are both INTAKE MANIFOLD R & I and EXHAUST MANIFOLD R & I.

Documents 3 & 4 also refer to another document: FUEL PRESSURE RELEASE

The first document "CYLINDER HEAD R & I" refers to: TIMING BELT R & I which I don't see. Is there more?

Greg
1990 Volvo 740 wagon - 315k purchased 4/09

GSmith
Posts: 32
Joined: 11 April 2009
Year and Model: 740 wagon, 1990
Location: Orlando, Florida, USA

Post by GSmith »

Also, I don't see the torque specifications either....
1990 Volvo 740 wagon - 315k purchased 4/09

User avatar
billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

I have a few days R & R and my whole system goes awry.

Here are the bits I missed, I hope. :?
740 Cylinder Head 4.pdf
(279.71 KiB) Downloaded 203 times
740 Cylinder Head 7.pdf
(221.63 KiB) Downloaded 220 times
If you need anything else just ask. Hopefully I shall be fully recovered from my R & R soon.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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