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pcv replacement problem

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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habstb
Posts: 11
Joined: 6 September 2009
Year and Model: 2000 v70 AWD SE
Location: Ontario

pcv replacement problem

Post by habstb »

Hello - today I tried to replace my oil trap and was foiled because I couldn't remove the intake manifold. I thought that between VADIS and the helpful tips here, that it would be possible. However, after loosening all required bolts and hoses, I found that there was still a hose that ran from the underside of the left front of the manifold to the thermostat housing and another hose right beside it that was attached from below and didn't have enough slack to remove the intake - this second hose was attached with a bolt from below and was not accessible. Any help would be greatly appreciated.

2000 v70 xc (previously AWD)

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misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
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Post by misha »

Here is how to change complete pcv system.It's for turbo models,but procedure is 99% the same:
http://lakesidedp.com/uploadpics/pcv/
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

habstb
Posts: 11
Joined: 6 September 2009
Year and Model: 2000 v70 AWD SE
Location: Ontario

Post by habstb »

Thanks - I had used this link - and thought it was excellent, but my manifold is different - it has another tube connected to the thermostat housing and there is no obvious way to remove it without removing the housing - if anyone has successfully done this on a 2000 v70 XC, I'd really like a tip or two.

Cheers.

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misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
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Post by misha »

Is it like this one?
Attachments
S70IntakeManifoldRemoval1999.pdf
(120.58 KiB) Downloaded 305 times
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

habstb
Posts: 11
Joined: 6 September 2009
Year and Model: 2000 v70 AWD SE
Location: Ontario

Post by habstb »

Yes - it is, but this one too doesn't address the hose from the front left underside of the intake manifold running to the thermostat housing. It looks like I need to remove the housing and drain some coolant. Surely someone out there has done this? :(

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
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Post by JDS60R »

Any chance you can post a photo of the pipe and its connections?
Retired

habstb
Posts: 11
Joined: 6 September 2009
Year and Model: 2000 v70 AWD SE
Location: Ontario

Post by habstb »

Here's a pic that shows the location of the tube. You cannot see the tube as it runs underneath the circled area of the manifold to the underside of the thermostat housing. Any thoughts?
Attachments
v70 engine.doc
(1.46 MiB) Downloaded 233 times

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