Another busted oil pan
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Project: Volvo 850 Repair or Replace Punctured Oil Pan?
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copandengr
- Posts: 16
- Joined: 24 September 2010
- Year and Model: 95 850 T
- Location: Marion, AR USA
Re: Another busted oil pan
I've been a weldor for most of my life, and was the first in my area to own a TIG welder. Aluminum is easy to weld, provided it can be cleaned. Even microscopic amounts of contamination will cause poor weld quality. I run into this all the time, for people with boats and the like will try anything before bringing it to be welded. By then, having to get rid of the epoxy, fiberglass, tar, silicone (you name it) often ruins any chance for a good repair...That said, this would have been an easy repair. I've had good luck with JB Weld myself, and believe it or not, JB Weld is an FAA approved repair for certain cracks on Lycoming engine cases. If you replace this pan, save it. A decent weldor can repair it after using heat to make the epoxy turn loose. There's no point in throwing it away.
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tjts1
- Posts: 673
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- Year and Model: 96 855 NA 5 speed
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Can't believe its been almost a year. I took a pic of it yesterday when I had it jacked up to do the radiator. Hasn't leaked a drop... yet. Will report back in another year


Ambitious but rubbish
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elchopperfreak
- Posts: 470
- Joined: 25 October 2009
- Year and Model: S70 T5 1999
- Location: San Juan PR
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I was riding my bike in Haiti, took a big pothole and cracked the oil tank.. So what do you do in Haiti? Bring out the JB weld, clean the area as best as you can and "fix" the problem. laid the bike on its side and got to work..an hour later I was on my way. I would fix it when I get home ( 500 miles away and a ferry ride)
4 years later, its still with the JB weld and going...
4 years later, its still with the JB weld and going...
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jblackburn
- MVS Moderator
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- Year and Model: 1998 S70 T5
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The PINK duct tape, that is 


'98 S70 T5
2016 Chevy Cruze Premier
A learning experience is one of those things that says, "You know that thing you just did? Don't do that."
mercuic: Long live the tractor motor!
2016 Chevy Cruze Premier
A learning experience is one of those things that says, "You know that thing you just did? Don't do that."
mercuic: Long live the tractor motor!
- shiloh51933
- Posts: 1005
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- Year and Model: 04 XC70/'98 V70XC
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I used JB weld on a crack a little smaller than yours on an oil pan as well, stuff works great!tjts1 wrote:Can't believe its been almost a year. I took a pic of it yesterday when I had it jacked up to do the radiator. Hasn't leaked a drop... yet. Will report back in another year![]()
If U Wanna Play U Gotta Pay!!
Present Volvo Ownership:
2008 Volvo XC90 V8 Black
2004 Volvo XC70 OEM-HID model Silver
Previously Owned Volvo:
1996 Volvo 850 GLT Silver
1998 Volvo V70XC Dark Blue
1998 Volvo V70XC Dark Blue
2000 Volvo V70XC/SE Dark Blue
2004 Volvo XC90 T6 Gold
Present Volvo Ownership:
2008 Volvo XC90 V8 Black
2004 Volvo XC70 OEM-HID model Silver
Previously Owned Volvo:
1996 Volvo 850 GLT Silver
1998 Volvo V70XC Dark Blue
1998 Volvo V70XC Dark Blue
2000 Volvo V70XC/SE Dark Blue
2004 Volvo XC90 T6 Gold
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98V70T5
- Posts: 95
- Joined: 2 November 2010
- Year and Model: V70 T5 1998
- Location: I wish it was Sweden
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Volvo should JB weld the entire outside of the motor! Keep it from leaking lol. Nice write up, glad to see its still holding a year later! Incredible. I might give this stuff some respect after reading this.
Hi everyone,
Mine has also had a hole in the oil pan, but bigger and right in the middle. We used something like JB weld but bright orange in colour. It has been going for a long time now (over a year) and no signs of a leak either.
I would definately do it again.
/Clinton
Mine has also had a hole in the oil pan, but bigger and right in the middle. We used something like JB weld but bright orange in colour. It has been going for a long time now (over a year) and no signs of a leak either.
I would definately do it again.
/Clinton
1998 C70 HPT - Saffran - Auto - 150,000 km
If you are in Brisbane, Australia, PM me. I would love to meet other volvo enthusiasts!
If you are in Brisbane, Australia, PM me. I would love to meet other volvo enthusiasts!
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