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1999 V70 T5 Driver side CV joint axle repair, pix

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: 1999 V70 T5: CV joints are different !!

Post by abscate »

...and the saga continues

Horribly jet lagged, I did a half day at work and went home, deciding to tackle the driver CV joint

I had the whole steering knuckle off in 45 minutes - including having to zip off the ball joint bolt and nut with a grinder.. ????

The Inner CV joint on the 1999 manual T5 is a conventional CV joint with outer race on the trans, cage, 6 balls and inner race splined onto the driveshaft.

The pictures tell the story..Im going to have hunting for this guy Im sure.
Attachments
Another great use for zip ties - holding up the caliper
Another great use for zip ties - holding up the caliper
Side view - Ugh - broken cage
Side view - Ugh - broken cage
Almost passable from above  :-)
Almost passable from above :-)
Inner joint on shaft ok - no circlip
Inner joint on shaft ok - no circlip
Inner joint race on transmission - ok
Inner joint race on transmission - ok
After 16 years, can still read part number on driveshaft!
After 16 years, can still read part number on driveshaft!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Update. Got a pristine used axle from Erie VoVo for 95 USd delivered, and 90"minutes later the t5 was back on the road with all new suspension and wheel bearing.

Vroom vroom vroom

Pictures to come.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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dosbricks
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Post by dosbricks »

Cool--so accidently and through no fault of my own, I was correct about needing a new axle. :P
I've had stuff shipped down here to TX from Erie VoVo and never been disappointed.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

j-dawg
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Post by j-dawg »

looks ugly. any idea which part of the job ate the cage?
1999 V70 T5 5-SPD | ~277k mi | sold

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abscate
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Post by abscate »

I did it pounding on the end of the driveshaft to knock it out of the knuckle. No way anything else would break that cage.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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Post by matthew1 »

Five posts split off of this topic went here: 1999 V70 T5 manual trans drain fill plug pictures
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