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Thought on AWD Bevel gear failures

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: Thought on AWD Bevel gear failures

Post by abscate »

Fcp has it I believe
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scot850
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Post by scot850 »

For how little you use, and how few times you replace them, just use the Volvo stuff.

I do recall someone years ago saying there was an alternate brand of oil they used for the angle gear (may have been JRL), but I don't recall the specifics. I changed mine 11 years ago, but the the car has only done 10,000 miles since then! :roll: :lol:

I think I may still have the left over diff oil in the cupboard in the garage!!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
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erikv11
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Post by erikv11 »

abscate wrote: 17 Nov 2023, 16:13 Fcp has it I believe
Alas they do not, should have mentioned I checked there first. Nor do they show the Volvo product but I could look that up I know ..
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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abscate
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Post by abscate »

erikv11 wrote: 17 Nov 2023, 20:23
abscate wrote: 17 Nov 2023, 16:13 Fcp has it I believe
Alas they do not, should have mentioned I checked there first. Nor do they show the Volvo product but I could look that up I know ..
Try disconnecting your MAF before you search!

:mrgreen:
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Post by Maestrours »

abscate wrote: 17 Nov 2023, 03:53 Bon jour!

We are very jealous of your AWD with m58. Add it the Louvre, Versailles, baguette, and fromage of beautiful French things


Ha ha ! M58 indeed is nice, but p80 are one of the few cars with decent auto trans.

For TRACS, it is only about front wheels indeed, it works on mine without propeller shaft on the car for the moment. Strange fact my car did not have the dstc button. I added it after I bought it as the cable was already there, only the button was missing.

Salut Pacolamerguez ! Tu es d'où ? J'ai aussi une v70xc, en savoie, m58 également.
On en voit pas beaucoup par ici, tu viens de l'acheter ?

Pour moi bien que cette transmission integrale soit fragile, ce n'est pas un manque de 200ml qui causerait un bruit en roulant. Quelque chose de mecanique doit etre abîmé.
Au plaisir !

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Post by scot850 »

My car was the same. No TRACS button, but wiring in place so I fitted one.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Post by Maestrours »

scot850 wrote: 18 Nov 2023, 07:37 My car was the same. No TRACS button, but wiring in place so I fitted one.

Neil.
I guess it's something about awd p80s ?

Pacolamerguez
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Year and Model: 1998 V70 XC AWD
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Post by Pacolamerguez »

Thanks for the information on the TRACS function.
I imagine it works with the ABS module, and I don't think it works on my car...
I have a problem with this, sometimes the speedometer stops working. I have to turn the car off and restart it to get it working again.
Sometimes it works for 150/200km, sometimes only 5km... It's random.
I think it's due to the ABS control unit, which must have overheated/aged and is malfunctioning.

I also have a problem with starting, randomly when I want to start the car the engine starts and stops as if it refused to start (the starter turns correctly, the battery does not seem weak even if it is old).
I changed the crankshaft sensor because the wire was slightly damaged, but this has had no effect on this symptom.
I'm thinking of changing the battery for a new one to see if that improves anything and make sure it's not the cause.
If you have any ideas I'd love to hear from you 👍🏼
The engine runs very well and has no problems when it is started, this happens less than 1 time in 10 or so at random.

Otherwise I wanted to share with you some information from Skandix on the recommended quantities of oil for the rear differential and the angle gear.

Angle gear = 0.75L
Rear differential = 1.3L

Thanks again for your replies! 😄

Pacolamerguez
Posts: 5
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Year and Model: 1998 V70 XC AWD
Location: France

Post by Pacolamerguez »

Maestrours wrote: 18 Nov 2023, 06:58
abscate wrote: 17 Nov 2023, 03:53 Bon jour!

We are very jealous of your AWD with m58. Add it the Louvre, Versailles, baguette, and fromage of beautiful French things


Ha ha ! M58 indeed is nice, but p80 are one of the few cars with decent auto trans.

For TRACS, it is only about front wheels indeed, it works on mine without propeller shaft on the car for the moment. Strange fact my car did not have the dstc button. I added it after I bought it as the cable was already there, only the button was missing.

Salut Pacolamerguez ! Tu es d'où ? J'ai aussi une v70xc, en savoie, m58 également.
On en voit pas beaucoup par ici, tu viens de l'acheter ?

Pour moi bien que cette transmission integrale soit fragile, ce n'est pas un manque de 200ml qui causerait un bruit en roulant. Quelque chose de mecanique doit etre abîmé.
Au plaisir !
Super un français !! Haha

Je suis Breton, dans les Côtes d'Armor mais pas très proche de la mer malheureusement 😄
Je l'ai acheté en Normandie cet été oui 👍🏼
Elle avait besoin d'une grosse révision, la distribution, vidanges de tous les fluides etc, les freins au complet, le train avant avait été fait dans un garage il y 6 mois mais il y avait le soufflet de cardan avant gauche qui fuyait déjà... Le soufflet du silentbloc du triangle avant droit qui est déjà percé... Les pièces ont l'air récentes mais je ne comprend pas comment c'est possible que ce soit dans cet état en si peu de temps 😅
Mais bref, j'ai pu faire 300km avant de l'arrêter de nouveau parce que le renvoi d'angle s'est mis à claquer... Et forcément les joints étaient morts, donc plus d'huile... J'ai tout démonté et changé les joints et roulements (d'où ma question sur le serrage de l'écrou qui serre la bague de précontrainte parce que comme un champion je ne l'ai pas "marqué" au démontage).

Forcément au démontage les vis du turbo ont cassés, donc j'en ai profité pour envoyé le turbo en réfection (chez BGturbo qui travaillent super bien).

Et puis voilà où j'en suis grosso modo ! Il reste encore du taf pour qu'elle soit fiable comme une vraie volvo, mais déjà elle roule pas si mal et ça fait plaisir d'entendre les 5 cylindres chanter 😀

Et toi alors? Ça fait longtemps que tu possèdes la tienne ? 😄

Otherwise I agree about the oil, in fact I put Volvo oil in all the transmission components with anti-friction additive. Even if it is quite expensive 😭

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Post by scot850 »

Hi and welcome!

ABS modules fail with age and is likely the issue with both functions you have issues with. The solder hardens for the internal connections in the ABS module and then fracture, become intermittent and then stop working. If there is an issue with the ABS module, it will switch TRACS off, ABS off, and speedo can stop as well.

To confirm, and yet again this is onl to confirm, try wedging something like cardboard or a golf tee between the body of the module and the wiring connectors and see if it starts working again. While not a 100% test, it will usually help to ID the unit has failed. Repair is the way forward. You can do it yourself, or have a specialist do it for you. Not sure who does these types of repairs in Europe or the UK these days.

Starting could well be the coolant sensor (ECT). There are specifications to check it's operation and compare ambient temperature to what it thinks it is seeing. If it is reading incorrectly, it does not enrich the fuel when the engine is cold. Also check the wiring at the connector by the power steering pump connector for the ECT. Common for failures there.

Thanks for the info on the fill quantities for the fluids in the AWD cars!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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