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98 V70 non-turbo PCV system replacement

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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98v70dad
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Re: 98 V70 non-turbo PCV system replacement

Post by 98v70dad »

Thanks Lee.

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erikv11
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Post by erikv11 »

Ozark Lee wrote:I have always done just fine with a combination of a 1/4" drive ratchet, 10" extension, a 3" extension, a swivel joint, and 10mm deep socket. ...
Copy that. With these 1/4 drive tools the bolts are easy.
Ozark Lee wrote: ... I use electrical tape on the swivel joint to give it a bit of rigidity to get to the joint on the bottom left.
Oh of course, great idea, I will have to try that. The floppy swivel is the one part of the IM removal that is still slightly annoying.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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E Showell
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Post by E Showell »

+1 on Lee and Erik's comments. Never needed any wobble sockets to do this job.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
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‘06 Honda Insight CVT

98v70dad
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Post by 98v70dad »

You can never have too many tools. I found a 1/4 drive wobble extension set at Home Depot for $15. I think I'll get that and a flex joint. I already have some regular 1/4 drive extensions. Thanks for all the advise. I honestly did think Home Depot or lowes would have a wobble set at a decent price, so I didn't look before posting.

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dosbricks
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Post by dosbricks »

The wobble extensions are great--smoother more accurate application of torque than a swivel joint when you are tightening down bolts. They can not achieve as much angle but usually just enough.

http://www.harborfreight.com/9-pc-wobbl ... 67971.html
These are made in Taiwan and the quality is surprising. BTW, I don't work for H.F.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

98v70dad
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Post by 98v70dad »

I am planning to replace the intake manifold gasket. It occurred to me yesterday that all of the step by step instructions I've looked at have you loosening the bottom row of bolts and swinging the manifold to the right out of the way. This isn't going to work if you replace the gasket.

What do people do with the maifold if you want to replace the gasket. The obvious answer is to lift it out of the car but maybe there's an easier way and easier is better.... what advice do you guys have ........?????

cn90  
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Post by cn90 »

2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90  
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Post by cn90 »

This is the way I did mine...



Image
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

98v70dad
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Post by 98v70dad »

So here's my progress today. My wife had people over this morning so I didn't start working until 1:00 PM. I made a lot of progress....got the throttle body off. got all the necessary stuff disconnected, removed and loosened the intake manifold bolts, removed the dipstick tube, etc and then it got dark. So I called it quits for the day and went inside to clean the throttle body,

So...everything went according to plan EXCEPT I had one surprise. There is no flame trap in my car. Maybe someone removed it long ago. ...don't know. Anyhow, where the 5/8 heater hose terminates on the drivers side it goes into a plastic elbow about 4 inches in diameter near the mass airflow sensor. There is a restriction in the line that is 5/16 in diameter here instead of the flame trap.

What do you folks think I should do with this restriction, leave it alone or drill it out to a bigger diameter? It doesn't make a lot of sense to me to increase the hose diameter to 5/8 dia. with heater hose and then choke it down with a restriction to 5/16 dia. at one end.

If you encountered this situation on your car please tell me what you did with it and how well it worked.

Ozark Lee
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Post by Ozark Lee »

There really isn't (shouldn't be anyway) that much flow so the smaller diameter works just fine.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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