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2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R
This topic is in the MVS Volvo Repair Database » 2004 S60R -- Yamaha V8 Conversion!
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RickHaleParker
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Re: 2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Post by RickHaleParker »

With a little helper I got the bottom of the Air box replated.
IMAG0059.jpg
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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abscate
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Post by abscate »

Sweden, not Norway

🐀
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RickHaleParker
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Post by RickHaleParker »

abscate wrote: ↑05 Aug 2020, 19:34 Sweden, not Norway

🐀
Its not a rat. It is a little thief or in Latin a Ferret :lol:
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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RickHaleParker
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Post by RickHaleParker »

Found two of the three FCM connectors. Picked them out of a Ford Flex. Out of four Flexs on the yard three where missing the entire fan assembly. On the fourth one the fan assembly was damaged in a crash but the FCM was gone, that is the one I got the connectors from. Stuff must be in high demand. At least I got the polarity figured out.

Darn! ... need to make a trip back to the yard. There are eight Ford Edges that use the same FCM.

IMAG0062.jpg
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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RickHaleParker
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Post by RickHaleParker »

Looks like I need some stronger springs on the front. Might try some struts from a XC90 V8.
Anybody know if they are the same length?
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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volvolugnut
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Post by volvolugnut »

Perhaps you could get a helpful stock clerk at IPD or FCP to go measure in their warehouse. I would expect the XC90 to be longer. It does not look bad, just a little aggressive rack.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.
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RickHaleParker
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Post by RickHaleParker »

volvolugnut wrote: ↑14 Aug 2020, 12:20 It does not look bad, just a little aggressive rack.
I can measure the length at the local LKQ. The cars are on stands, wheels are off the ground.

There are three different springs for the XC90. Guessing 5, 6 & 8 cylinder.

Another option: Tweak it with spring spacers.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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volvolugnut
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Post by volvolugnut »

RickHaleParker wrote: ↑14 Aug 2020, 12:32
volvolugnut wrote: ↑14 Aug 2020, 12:20
Another option: Tweak it with spring spacers.
I had thought of that, but think it is rather crude. I higher spring rate is more suitable.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.
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RickHaleParker
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Post by RickHaleParker »

volvolugnut wrote: ↑14 Aug 2020, 13:06 higher spring rate is more suitable.
Based on the fact Quick Struts fit:
1. X60, X70 & X80 but not XC90.
2. 5 & 6 cylinders but not 8 cylinders

Looks like the X60, X70 & X80 struts are all the same length but the spring is significantly different for the 4.4L.
My best bet is the springs from a S80 with a 4.4. If I can find one of them rare birds.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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bmdubya1198
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Post by bmdubya1198 »

RickHaleParker wrote: ↑14 Aug 2020, 13:33 My best bet is the springs from a S80 with a 4.4. If I can find one of them rare birds.
That may work, but how similar are the P3 springs to the P2 springs?
00 V70R Venetian Red/Charcoal M56 Swapped 214k
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