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2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » 2004 S60R -- Yamaha V8 Conversion!
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RickHaleParker
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Re: 2004 S60R Exhaust Manifold removal.

Post by RickHaleParker »

Worked out the logistics of transporting the new subframe assembly home and getting it on the ground, U-Haul with lift gate. How to work out how to raise the S60R to get the subframe assemblies in and out.

Final Drive Axle Ratio
2004 S60R automatic 2.65:1
2006 XC90 V8 automatic 3.33:1.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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RickHaleParker
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Post by RickHaleParker »

Make the 200 mile trip to get the B8444S. Got it down to two bolts and then defeated. The to 18MM bolts holding the front of the engine cradle. A 1200 ft-lbs cordless impact would not budge them. A 24" in breaker would just budge them. Planning a second attempt with a 40" 3/4" breaker and a sure grip 18MM socket if I can find some local. Should be a break in the weather Thursday. If that does not pan out, it dead in the water. I need to return the borrowed F150.

Anybody that has gotten these two bolts out ... tips appreciated.

Still trying to figure out why somebody already picked the Exhaust manifolds. It is not like they wear out.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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abscate
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Post by abscate »

Are these the subframe bolts? Are you dropping the engine down or picking it?

I would torch the hell out of them, 3 minutes with MAPP gas.
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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bmdubya1198
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Post by bmdubya1198 »

Probably the yard that took the exhaust manifolds for the cats. One of the yards here does that, but they just cut them.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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RickHaleParker
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Post by RickHaleParker »

abscate wrote: 22 Apr 2020, 08:34 Are these the subframe bolts? Are you dropping the engine down or picking it?

I would torch the hell out of them, 3 minutes with MAPP gas.
They are the engine cradle to subframe bolts.

We removed everything on the front. The plan is down a few inches then straight out the front.

Junk Yard: rules no fire (No torches, no gas power generators).
Too many idiots who would set the yard on fire.

Besides there is rubber between the cradle and the subframe. It would catch fire.
Last edited by RickHaleParker on 22 Apr 2020, 08:57, edited 1 time in total.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
RickHaleParker
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Post by RickHaleParker »

bmdubya1198 wrote: 22 Apr 2020, 08:39 Probably the yard that took the exhaust manifolds for the cats. One of the yards here does that, but they just cut them.
This yard cut off the cats and the driveshaft. I get cutting the cats but the driveshaft which was above the cats? There would be no reason for the yard to remove either manifold from the engine block. Both are gone.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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bmdubya1198
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Post by bmdubya1198 »

Cutting the driveshaft? Now that’s ridiculous. That’s something that people occasionally need, too.
I don’t know why they would remove the manifolds either, that’s weird.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
RickHaleParker
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Post by RickHaleParker »

bmdubya1198 wrote: 22 Apr 2020, 09:42 Cutting the driveshaft? Now that’s ridiculous. That’s something that people occasionally need, too.
I don’t know why they would remove the manifolds either, that’s weird.
On the driveshaft, could be the cheap labor did not know any better. I think somebody picked the manifolds. Perhaps they acquired a B8444S and are building some kind of hot rod.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

RickHaleParker wrote: 22 Apr 2020, 10:00
On the driveshaft, could be the cheap labor did not know any better. I think somebody picked the manifolds. Perhaps they acquired a B8444S and are building some kind of hot rod.
That's definitely possible. I have a hard time believing the yard took the time to remove them properly.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
abscate
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Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Post by abscate »

Rick - they may well have a torch there that a yard employee can use to heat something for you.

Or take the whole subframe with engine.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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