The seal just happened to get forced out by the pressure without the piston there to retain it. You can pull the piston and check the seal(s) for any damage. They may be usable, as long as they're not cut/deformed in anyway.
That c-clip groove looks fine to me. It doesn't take much of a lip for the clip to hold in place, if it's fully seated. You can now also check to see how it fits, seeing as you have the slave cylinder on the bench.
850 Hydraulic clutch Issue
- Chuck W
- Posts: 1310
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- Year and Model: 97 854 T5
- Location: Indianapolis, IN
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Re: 850 Hydraulic clutch Issue
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6
- manovlov
- Posts: 1180
- Joined: 6 July 2011
- Year and Model: 1995 850 GLT 2.5 170
- Location: Grenoble, France
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1995/02 850 GLT 2.5 170 Petrol M56
- manovlov
- Posts: 1180
- Joined: 6 July 2011
- Year and Model: 1995 850 GLT 2.5 170
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So, plenty of lessons today :
- work with the right tools. It was already the case for me but I realized how much it's easier with the right tool...
- before remove anything, to take as much pictures as needed to do not to figure out with "how to re assemble blabla...",
- keep all the packages and shipping stuff 'till the repair is over + 30 days, to be sure.
- take time to work.
Manov
- work with the right tools. It was already the case for me but I realized how much it's easier with the right tool...
- before remove anything, to take as much pictures as needed to do not to figure out with "how to re assemble blabla...",
- keep all the packages and shipping stuff 'till the repair is over + 30 days, to be sure.
- take time to work.
Manov
1995/02 850 GLT 2.5 170 Petrol M56
- manovlov
- Posts: 1180
- Joined: 6 July 2011
- Year and Model: 1995 850 GLT 2.5 170
- Location: Grenoble, France
- Has thanked: 620 times
- Been thanked: 143 times
I've just had a look to the slave cylinder, the seal seems to be okay. But I don't think to have enough fluid to fill up the all circuit.
1995/02 850 GLT 2.5 170 Petrol M56
- Chuck W
- Posts: 1310
- Joined: 24 December 2014
- Year and Model: 97 854 T5
- Location: Indianapolis, IN
- Has thanked: 96 times
- Been thanked: 333 times
You should invest in a set of the c-clip pliers. It looks like you probably damaged the c-clip trying to lever it on there without the proper tools.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6
- manovlov
- Posts: 1180
- Joined: 6 July 2011
- Year and Model: 1995 850 GLT 2.5 170
- Location: Grenoble, France
- Has thanked: 620 times
- Been thanked: 143 times
You're right. This c-clip has been installed with a bad plier and I bought 2 new ones from Knippex :
At the end, the slave cylinder is in place and the clutch works fine. I've tested on a little distance because it's late, I will make a full test tomorrow.
I've also bleed the brake fluid and the brakes lines, putted out all air bubbles and now they are strong.
I do thank you all, you Guys, who have given a little bit of your time and all yours good advices to help me to solve this issue.
A last question: to work properly I have moved the battery plate, and I found this underneath. Can someone tell me what it is ?
Manov
At the end, the slave cylinder is in place and the clutch works fine. I've tested on a little distance because it's late, I will make a full test tomorrow.
I've also bleed the brake fluid and the brakes lines, putted out all air bubbles and now they are strong.
I do thank you all, you Guys, who have given a little bit of your time and all yours good advices to help me to solve this issue.
A last question: to work properly I have moved the battery plate, and I found this underneath. Can someone tell me what it is ?
Manov
1995/02 850 GLT 2.5 170 Petrol M56
- volvolugnut
- Posts: 6223
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- Location: Oklahoma USA
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I am glad you found the reason for your slave cylinder problem. Some times there are no substitutes for the proper tools.
volvolugnut
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.
-
scot850
- Posts: 14864
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- Year and Model: 2000 V70 R
- Location: Calgary, Alberta, Canada
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That is the cruise control pump in the picture.
Neil.
Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold
- manovlov
- Posts: 1180
- Joined: 6 July 2011
- Year and Model: 1995 850 GLT 2.5 170
- Location: Grenoble, France
- Has thanked: 620 times
- Been thanked: 143 times
Hy BoYzS !
The test about to drive in town is a success. Many traffic lights, for a half an hour, changing speed, and everything is fine !
So I would like to thank the Guys below : they can already consider that the next time they trip in France, for them, my cellar is "open bar "
:
- volvolugnut,
- Azik09,
- Chuck W,
- abscate,
- scot850
Merci les gars !
Manov
The test about to drive in town is a success. Many traffic lights, for a half an hour, changing speed, and everything is fine !
So I would like to thank the Guys below : they can already consider that the next time they trip in France, for them, my cellar is "open bar "
- volvolugnut,
- Azik09,
- Chuck W,
- abscate,
- scot850
Merci les gars !
Manov
1995/02 850 GLT 2.5 170 Petrol M56
- abscate
- MVS Moderator
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Hmmm. How do I get to Grenoble from LaRochelle?
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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