Login Register

1997 Volvo 850 GLT Radiator Hoses Preventative Maintenance?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
moses3
Posts: 90
Joined: 15 October 2022
Year and Model: 1997 850 GLT
Location: USA
Has thanked: 68 times
Been thanked: 5 times

1997 Volvo 850 GLT Radiator Hoses Preventative Maintenance?

Post by moses3 »

The car has 160,000 miles, should these hoses be replaced preventativly? They look original.

They look easy to do, and I figure at 25 years old, they must be near their end of life?

Someone also suggested replacing the thermostat?

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3809 times

Post by abscate »

More a philosophical question if you want to run the car in run to fail mode, or preventative maintenance mode.

This is determined by the tolerance for failures in use.

When my kids went to school 4 hours away, the cars got a lot of PM work like new cooling group parts.

My 99 Kat stays close to home and I have a tow dolly so I tend to run things to failure on that car.

If you are in a four season climate with little ozone, the OE hoses can easily 200k

Take a good luck at the hoses near the clamps for excessive bulging and nastiness. Share pictures if you want feedback
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
Has thanked: 352 times
Been thanked: 192 times

Post by jreed »

I replaced all the hoses on my '97 855 to reduce the chances of sudden coolant loss while out and about, potentially leading to engine failure.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

hausmeister
Posts: 572
Joined: 22 July 2006
Year and Model: 1995 850T5-R
Location: Austria
Has thanked: 250 times
Been thanked: 77 times

Post by hausmeister »

For rubber hoses imo it is less the mileage, more the age and maybe heat cycles(?) that will kill them.
I have replaced all the coolant hoses on mine and if you plan to keep it I would also recommend to do it. It is not that difficult or expensive. And who knows how long these parts will be available. Worst condition of all on mine was the heater hose lines. Looked fine, but were crunchy to the touch.
850 T5-R '95 auto Image

hughiescho
Posts: 30
Joined: 20 August 2021
Year and Model: 2006 V70 2.5T
Location: Fort Nelson, BC, Canada
Has thanked: 15 times
Been thanked: 3 times

Post by hughiescho »

I am enjoying the information shared here--thank you!

Moses3: How about replacing your radiator too?

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3809 times

Post by abscate »

The in between model of RTF and PM is you buy the new parts and store them in the car so you lessen the impact of a failure by having parts on hand, while squeezing every last penny of life out of your OE parts.

Your GLT turbo has some nasty, hard to replace small hoses serving the turbocharger that are cheap and hard to inspect, so replace those on either model, in your driveway/garage
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

moses3
Posts: 90
Joined: 15 October 2022
Year and Model: 1997 850 GLT
Location: USA
Has thanked: 68 times
Been thanked: 5 times

Post by moses3 »

hausmeister wrote: 12 Apr 2023, 05:50 For rubber hoses imo it is less the mileage, more the age and maybe heat cycles(?) that will kill them.
I have replaced all the coolant hoses on mine and if you plan to keep it I would also recommend to do it. It is not that difficult or expensive. And who knows how long these parts will be available. Worst condition of all on mine was the heater hose lines. Looked fine, but were crunchy to the touch.
Heater hose lines, the ones that go between the fire wall to the heater core?

User avatar
WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
Has thanked: 104 times
Been thanked: 105 times

Post by WhatAmIDoing »

In my experience, the heater hoses will last forever as long as you don't touch them. :lol: Inspect the hoses. If there are no bulges, cracking, or signs of seeping, then they are probably serviceable for a while longer ~200k. They are all easy to replace baring the coolant supply line that runs to the turbo. That requires some flexible fingers. Mine failed suddenly causing all my coolant to run out onto the driveway in about 5 seconds.

I've become a big fan of silicone hoses. They hold up better, are easier to work with, and seal up much better. It's been a while since I bought a kit, but they weren't much more expensive than rubber, and will likely last forever.

I for sure recommend the do88 silicone turbo coolant line kit and heater hose replacement kit. You won't have to worry about those leaking again.

As for availability, I recently needed to aquire a coolant overflow hose to the expansion tank and couldn't source a quality one, so good luck.

Lastly, preemptively replacing the thermostat can be opening a real can of worms. The 2 torx head fasters like to weld themselves to the aluminum housing. Periodically spray them down with penetrating oil, so when you need to replace it hopefully you won't have to drill and tap new threads.
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

454cid
Posts: 1248
Joined: 6 January 2022
Year and Model: 1996 850
Location: United States
Has thanked: 145 times
Been thanked: 128 times

Post by 454cid »

The upper hose would be easy, but I'm not sure the lower hose is easy. I've never changed mine, but doesn't it snake around the back and is basically a blind install? Seems like I've heard that Volvo used a couple different hose designs, too.

That age/mileage is definitely getting up there for hoses, in my opinion. I'd be torn between wanting to keep a high quality original, and fearing that it might give up. The first thing to do would be to check for swelling at the ends.

If you're going to go the whole 9-yards, and flush the system, and change the thermostat, then inspecting the hoses internally might be an option, but I hate breaking those connections unless I really need to, as sometime they don't want to re-seal and/or clamps are never the same.

I probably wouldn't do the thermostat unless it needs it... unless maybe you want to get in there and make sure those screws aren't seizing. I have not had issue with them, but my cars are low mileage. I use anti-seize when reassembling.
1996 850
1999 S70 GLT (sold after deer hit)

2010 Ford Focus SE
2006 Cadillac CTS
1996 Mercedes C220
1999 Chevrolet K3500
1969 Buick LeSabre Custom 400

moses3
Posts: 90
Joined: 15 October 2022
Year and Model: 1997 850 GLT
Location: USA
Has thanked: 68 times
Been thanked: 5 times

Post by moses3 »

WhatAmIDoing wrote: 12 Apr 2023, 10:27 In my experience, the heater hoses will last forever as long as you don't touch them. :lol: Inspect the hoses. If there are no bulges, cracking, or signs of seeping, then they are probably serviceable for a while longer ~200k. They are all easy to replace baring the coolant supply line that runs to the turbo. That requires some flexible fingers. Mine failed suddenly causing all my coolant to run out onto the driveway in about 5 seconds.

I've become a big fan of silicone hoses. They hold up better, are easier to work with, and seal up much better. It's been a while since I bought a kit, but they weren't much more expensive than rubber, and will likely last forever.

I for sure recommend the do88 silicone turbo coolant line kit and heater hose replacement kit. You won't have to worry about those leaking again.

As for availability, I recently needed to aquire a coolant overflow hose to the expansion tank and couldn't source a quality one, so good luck.

Lastly, preemptively replacing the thermostat can be opening a real can of worms. The 2 torx head fasters like to weld themselves to the aluminum housing. Periodically spray them down with penetrating oil, so when you need to replace it hopefully you won't have to drill and tap new threads.
Kroil is good for screws /bolts that seize into aluminum.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post