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07 XC70 driver's side blows warm air with A/C on Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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erikv11
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07 XC70 driver's side blows warm air with A/C on

Post by erikv11 »

With the A/C running, the driver's side vents blow noticeably warmer than the passenger's side. Passenger side blows very cold, A/C seems to work fine it is an air delivery issue. Vents and defrost are both affected.

I ran the CCM calibration routine in VIDA, which returned no trouble codes but changed nothing as far as the air mix. I could hear things turning under the dash but did not try to watch the process. Ran it twice, same outcome.

Does this mean an air mixing motor/actuator is bad, if so which one and/or how to better diagnose? Any thoughts or suggestions?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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br0dy519
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Post by br0dy519 »

Low on charge.
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

vtl
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Post by vtl »

erikv11 wrote: 23 May 2023, 14:38 Does this mean an air mixing motor/actuator is bad, if so which one and/or how to better diagnose? Any thoughts or suggestions?
Yes. https://www.fcpeuro.com/products/volvo- ... or-8623354 You can disconnect the old motor and move the blend door by hand to verify if it gets cold.

vtl
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Post by vtl »

Actually, nowadays you can buy only a chip and have old one replaced. The chip that breaks is ELMOS 14301B: https://www.yoycart.com/Product/39044497258/ Mechanical part is most likely still in immaculate order.

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erikv11
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Post by erikv11 »

vtl wrote: 23 May 2023, 17:42
erikv11 wrote: 23 May 2023, 14:38 Does this mean an air mixing motor/actuator is bad, if so which one and/or how to better diagnose? Any thoughts or suggestions?
Yes. https://www.fcpeuro.com/products/volvo- ... or-8623354 You can disconnect the old motor and move the blend door by hand to verify if it gets cold.
How do I access this actuator, is it from the driver's footwell?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

vtl
Posts: 4728
Joined: 16 August 2012
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Post by vtl »

erikv11 wrote: 24 May 2023, 08:43 How do I access this actuator, is it from the driver's footwell?
Yes, remove the bottom panel and you can access it. Extremely tough, but doable.

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erikv11
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Post by erikv11 »

Heh, sounds fun. Thanks!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
erikv11
Posts: 11803
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 293 times
Been thanked: 765 times

Post by erikv11 »

vtl wrote: 23 May 2023, 17:50 Actually, nowadays you can buy only a chip and have old one replaced. The chip that breaks is ELMOS 14301B: https://www.yoycart.com/Product/39044497258/ Mechanical part is most likely still in immaculate order.
This is great info!

Although it's a $3 part, the $25 shipping and estimated 3 weeks delivery are factors too. All things considered including my mediocre soldering skills, I'll go with the $100 motor once I confirm the diagnosis.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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jonesg
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Post by jonesg »

erikv11 wrote: 24 May 2023, 09:03 Heh, sounds fun. Thanks!
maybe stick your feet out the sunroof.?

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erikv11
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Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

So I don't think the blend motor/actuator is the problem, a bit stumped here.

I pulled the bottom panel and watched the blend motor and arms under operation. When adjusting the temps from hot to cold and back, the motor turns fine and responds to even small adjustments. What's more, I very carefully compared the range or arclength through which the actuator turns in the XC70 (which is not working well) with the range the actuator runs through on the S60 (which seems working perfectly), and the ranges appear identical. This includes where the actuator arms stop and finish, so I don't suspect something inside the box is jamming the blend door from closing all the way but I suppose it could be.

But the S60 blows cold on both sides, the XC70 is clearly not as cold on the left/driver's side (and not cold enough on the hottest days!).

I have also vacuumed out the temp sensor portal, there is no longer ay accumulated dust in there.

Any other ideas or suggestions?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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