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Clutch/Flywheel replacement after 18000km in 18 months

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2008-2016 V70
2008-2016 XC70
2007-2016 S80

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Flatlander
Posts: 2
Joined: 3 January 2024
Year and Model: V70-II (2008)
Location: Portugal
Has thanked: 1 time

Clutch/Flywheel replacement after 18000km in 18 months

Post by Flatlander »

Hi,

I need some advice from some knowledgable people regarding a repair on my Volvo V70 2.0D from 2008.

I brought it to the mechanic 18 months (and 18000km ago) because the clutch pedal dropped. They fixed everything using a clutch repair kit (flywheel, master cylinder, ....?). Cost 1500Eur in total.

A few weeks ago, the pedal was down again. This time they told me the pump by the pedal needs replacing, another 300Eur.

Now, it dropped down again. They told me it is my fault and suggest I probably keep my foot on the clutch all the time when driving (this is the first time in 30year of driving I am having trouble with the clutch, and they were all Volvos) or I towed over the limit (which is also bogus as I sold my trailer 8 years ago and never towed again).

The flywheel overheated and needs to be replaced. This caused a leak in the pumps (not sure if it is both the master cylinder and the one from the pedal).

In my opinion they have it backwards....
An oil leak between the 2 pumps caused the pedal to drop, which in turn makes the clutch engage a little causing overheating and excessive wear.

Does this make any sense? They told me they can repair it and offered me no labour cost and a discount, but still wanted me to pay 750Eur.

I am not a mechanic, but doesn't this sound wrong? In Portugal there is a 2year warranty on parts and labour (repairs), if it is caused by "misuse", or if it is a part that wears out. I am alleging excessive wear due to a faulty pump, or faulty installation. A flywheel should not wear out in 18monts/18000km, but can be expected to live (way) beyond 60000km.

Any comments? Suggestions?

Thanks,
Flatlander
245 MY1982 First car, crashed (It was not me :roll: ), 440 MY1990 (SOLD), 940 MY1992 (SOLD, because importing it was way too expensive), V70 MY2008 (daily driver)
Better half: Suzuki Vitara 1.9TD 1998 Hard Top (funny car and easy to work on, even for a non-mechanic)

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