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99 S70 Heater Hose Upgrade

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Twarr12000
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99 S70 Heater Hose Upgrade

Post by Twarr12000 »

99 S70 Heater Hose Upgrade

In the process of doing a head gasket repair on my 1999 S70 GLT B5254 I decided to upgrade all of the coolant hoses, gaskets and seals. I ordered a silicone hose kit from G-Plus but it doesn’t include heater hoses…

7 piece silicone hose kit
7 piece silicone hose kit
IMG_2762.jpeg (135.67 KiB) Viewed 412 times

… So I ordered the do-kit126R heater hose kit from do88 Performance*

https://www.do88performance.com/en/arti ... -c70-94-99

The kit contains both heater hoses (no clamps or connectors) and comes in black, blue and red. I chose red because - I don’t know.

Installation/upgrade procedure:

First step after removing the 2 hoses is to cut the crimp connectors from the copper pipes. I used a right angle grinder with a cutting disc. Clamping the hose to a work surface makes for a more controlled and safer cut.

Hose clamped to work surface
Hose clamped to work surface
IMG_2708.jpeg (735.09 KiB) Viewed 412 times

Cut the crimp connecter being careful to not cut into the copper connecter or the ridge/shoulder at the end of the connector. Cut both sides 180 degrees apart.


Here is a photo of how deep I made the cuts.

Cut detail 1
Cut detail 1
IMG_2714.jpeg (864.85 KiB) Viewed 412 times
Cut detail 2
Cut detail 2
IMG_2710.jpeg (473.91 KiB) Viewed 412 times

You don’t need to cut all the way through the end of the crimp connector that is perpendicular to the hose, it will break when you pry the two halves apart. This will help prevent cutting the ridge/shoulder.

Ferrule detail
Ferrule detail
IMG_2765.jpeg (350.4 KiB) Viewed 412 times

After removing the crimp you may need to finish cutting through the old hose to remove it.

Disassembled hoses
Disassembled hoses
IMG_2712.jpeg (422.61 KiB) Viewed 412 times

It’s a good idea to get a heater pipe seal kit and replace the plastic connectors and o-rings. I used this kit;

Seal kit
Seal kit
IMG_2749.jpeg (492.49 KiB) Viewed 412 times

The plastic locks are simple to replace. Just pry up the plastic retainers and slip the lock connector off the pipe

Plastic retainer detail 1
Plastic retainer detail 1
IMG_2756.jpeg (367.03 KiB) Viewed 412 times
Plastic retainer detail 2
Plastic retainer detail 2
IMG_2757.jpeg (369.91 KiB) Viewed 412 times

Install the new hoses onto the heater pipes and clamp. I didn’t have the correct size Oetiker clamps so I had to use regular hose clamps on both ends. I had intended to use Oetiker clamps on the firewall side as those connections will seldom need to be separated.

Assembled hoses
Assembled hoses
IMG_2755.jpeg (706.31 KiB) Viewed 412 times

Reinstall the hoses

Hoses semi installed
Hoses semi installed
IMG_2747.jpeg (444.69 KiB) Viewed 412 times

The next upgrade is eliminating the horrible rigid steel turbocharger oil and coolant lines!



* I have no association with do88 Performance, G-Plus or MTC Parts. I use the respective parts because these companies make parts for the P80 cars.

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matthew1
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Post by matthew1 »

Outstanding. Thanks for this DIY, Twarr12000.
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1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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Clemens
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Post by Clemens »

unlike blue, which always looks odd to me, the red hoses look legit.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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