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Burst Radiator, Volvo 850 (non-turbo)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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pmkipp
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Burst Radiator, Volvo 850 (non-turbo)

Post by pmkipp »

So, I had the main transmission seal replaced on my non-turbo 850 wagon. After, there were antifreeze puddles under the transmission. So, I brought it back and the mechanic reports he put a pressure tester on it and found a coolant line that had become loose in that area. Then, he left the pressure tester on it and ran the engine to be sure it was okay and the plastic along the right side burst. I like these guys - a little country mechanic that knows Volvos. Could he have done anything wrong that caused this, or was it just its time being close to 200,000 miles on the engine? He helped me get the car home so I can replace the radiator...

wheelsup
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Post by wheelsup »

He might have overpressurized the system but if its the original radiator it was close to going anyway
1995 850 GLT Wagon w/ 200,000 miles

FCPEURO
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Post by FCPEURO »

+1

It sounds like it was on it's last legs so either way, it was time for a new radiator.

jblackburn
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Post by jblackburn »

The plastic tanks really don't last much longer than 10 years on most of the things. I've replaced one on a Buick, a Chevy, and a Camry that all cracked in the upper tank.

Some people are very happy with their Nissens replacements; some say go OEM only. I honestly say the decision is up to you - do a bit of reading yourself and make up your own mind about it :wink:

My friends Camry's still going just fine on the aftermarket one I put in it 5 years ago.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

pmkipp
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Post by pmkipp »

Thanks, Guys. Guess I should be glad it happened in a garage and not on the highway. I plan on getting the Nissen and putting it in myself. The mechanic helped me get the car home.

EddieH
Posts: 26
Joined: 8 December 2009
Year and Model: 1995 850
Location: Memphis,Tn

Post by EddieH »

Mine finally gave up the ghost last year. Cracked right below the upper hose fitting. Ended up going with OEM radiator. Would be a good time for you to replace all hoses and do a good cooling system flush .

Eddie

Ozark Lee
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Post by Ozark Lee »

On a non turbo you can just yank the radiator out from the top after you get it away from the A/C condenser. It is much easier than the turbos.

The lower mount nuts can be problematic. They are pressed in but they tend to break free and then it is Dremel tool time since they are recessed and you can't really get anything on them to hold them captive again.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

jblackburn
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Post by jblackburn »

Don't do it!!!

The stop leak things can't fix a crack that big, and it will only get bigger.

If these cars overheat, they blow a head gasket/warp the head quite easily. Better safe than sorry.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

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