2002 Volvo S60 - EGR problem

Post by **1thomson** » 14 Jul 2014, 14:35

Hi folks hopefully you can help.I am looking for a tutorial on how to remove the EGR Valve on my 2002 S60 (heavy oil). Images would also be greatly received, many thanks in advance, Ray.

Post by **regent** » 17 Jul 2014, 12:06

Ray,
You have the D5 engine, correct? (these don't seem to be popular round here, that is probably why no one has responded yet

)
Please see if this video may give you a hint or two:

I will check in my VIDA for some better information and post back later tonight.
In the interim, here is another source of info from Europe: http://www.motor-talk.de/forum/aktion/A ... tId=678805

Thanks

Post by **regent** » 17 Jul 2014, 14:44

2002S60 D EGR Actuator.pdf: (170.13 KiB) Downloaded 394 times

2002S60 D EGR Cooler+Gasket.pdf: (61.29 KiB) Downloaded 285 times

2002S60 D EGR Valve+Gasket.pdf: (64.23 KiB) Downloaded 434 times

Ray,
See attached info from VIDA, hope this helps; let us know if you need more.
When you disassemble to clean the passages, be careful not to dislodge and push any of the debris into the intake; I've done the cleaning job on different diesels with a shop vac and a small brush.

Cheers!