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How to replace CV Drive Shaft?

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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Emberglo
Posts: 4
Joined: 4 December 2015
Year and Model: 2004 XC90 T6
Location: Boise, ID

How to replace CV Drive Shaft?

Post by Emberglo »

Does anybody have a how to they could share on replacing the cv drive shaft in an 04 xc90 t6? I can't figure it out and there is no service manual available.

thanks!

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oragex
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Post by oragex »

Front or rear ones? Front driver's side one is sometimes stuck in there. I used the wheel lug wrench which happens to have a flat end, to pry between the transmission and the axle. You'll need to remove the axle bolt, remove the two lower strut bolts (have both front wheels lifted), then the shaft end should slide off the spindle.

Emberglo
Posts: 4
Joined: 4 December 2015
Year and Model: 2004 XC90 T6
Location: Boise, ID

Post by Emberglo »

I'm doing the front passenger side. I finally got the lower control arm off the ball joint. Now, I'm having trouble getting the drive shaft into the spindle and getting the control arm back on the ball joint.

Emberglo
Posts: 4
Joined: 4 December 2015
Year and Model: 2004 XC90 T6
Location: Boise, ID

Post by Emberglo »

Got it all reassembled. PIA. But it's done.

Fixed some of the noise, but now it seems like there's more coming from the center or rear of the car instead of the front end now.

cn90
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Post by cn90 »

Next time undo the control arm at the subframe side, it is much easier this way.
Tons of info in the P80 (Volvo 850, S70, V70) forum.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Emberglo
Posts: 4
Joined: 4 December 2015
Year and Model: 2004 XC90 T6
Location: Boise, ID

Post by Emberglo »

Thanks. I finally managed to get it.

I'd seen a couple guides for the 850 and v70 but I didn't know if it would translate to an xc.

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