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V70/850 tailgate inner panel repair question?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
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V70/850 tailgate inner panel repair question?

Post by scot850 »

I have removed the tailgate panel (yes the one that breaks the upper mounts) and have removed most of the tuck tape and extremely gooey black tape to get the panel off for repair. What I noticed is the upper trim that runs up and around the upper 3/4 of the rear window is also loose and flapping (more on one side than the other). I can find no sign of any clips or other form of attachment. Am I missing something or is it just help in place at the bottom edge by the lower trim panel?

Appreciate any wisdom on this please.

Thanks,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

scot850
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Post by scot850 »

Anyone?

I reckon it will take longer to remove the tape residue (particularly on the rear window heater wires on the glass) than to repair the door panel. Just need to know if the upper section has any way of being held in place on the lower edges other than by the lower panel when it fits over it.

Thanks,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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AKJeeper
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Year and Model: 1996 850 Turbo Wagon
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Post by AKJeeper »

I just went through this on my '96. The upper panel is clipped at the top, but the two 'legs' that come down are held in place by the main lower panel. I put in some foam tape to tighten that fit so that nothing in the tailgate rattled.

scot850
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Post by scot850 »

Great idea about the tape. I have loads so will follow the good advice! Thanks for the help and confirming what I'd hoped was not another broken piece of trim.

Thanks,

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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sleddriver
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Post by sleddriver »

My interior tailgate panel is currently residing in the attic. Despite my repeated attempts to fasten it in place and silence its many rattles and squeeks, it continues to prevail. Frustrating that.....not sure how to proceed.
1998 V70 T5 226,808 miles. Original Owner.
M1 10W-30 HM

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jvl
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Post by jvl »

Neil,

A friend of mine had a Skoda that had a similar problem - the upper trim panels just slid into a ledge at the top of the tailgate and sort of clicked into the bottom one. After taking it apart, double sided (kind of thick) tape helped him to put it all back together without the whole thing rattling al the time... Hope it works out for you as well!

Joost
1999 V70XC - Sold at 250K miles

2006 V70 2.4D - bought at 190k miles and going strong

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AKJeeper
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Post by AKJeeper »

I got a repair kit from IPD. It included new clips (I ordered a set of clips for the upper panel separately), as well as reinforcement pieces for the upper clips on the lower tailgate panel. I also used foam weatherstripping style 'tape' anywhere I felt plastic would contact the tailgate. No more squeaks and rattles from my tailgate now.

scot850
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Post by scot850 »

I got the Pro-parts repair kit from FCP Euro. It repairs the top mounting brackets that break using a metal repair sleeve and supplies new mounting pieces/clips for the 4 upper and lower mounting points. This link to IPD website shows the how to:



Robert also has a good guide for this which adds a bit more detail which is really good.

I'll look at the foam as suggested also.

Thanks guys.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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SonicAdventure
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Post by SonicAdventure »

98 V70 here: mine had a total of four small black plastic clips across the top and the bottom of the legs tuck under the bottom section.

I removed it to tint the rear window and it's been in my storage room ever since. With the back window tinted you can't see that it's missing and I got tired of fooling with it. All the clips are broken off my carpeted bottom section and the trim piece for the interior lock handle is broken.

I was thinking about a way to either remove the carpet or cover over it with some other thin but wipe-able fabric as the carpet is very dirty and impractical. But all my other lower trim panels near the door are broken or cracked, and since I am contemplating one day removing the headliner again to install a CB antenna - I just said the heck with all of it! One day when or if my ship rolls in I will pull out the headliner, install the antenna, and scour the junkyards for all new interior rear trim, button it up and call it done. But for now it's just very very low on the priority list. I would assume a combination of foam weatherstripping, double sided tape or carefully applied small beads of mastic would all work together to hold the upper hatch interior panel on - but I won't be worrying about that for a looong time! If just the little black triangle clips on yours are broken you may be able to score some serviceable replacements at the junk yard, but if the parts of the u-shaped trim panel where the black clips attach OR the receiving ends on the tailgate itself are messed up you will probably have to go with plan B, I.e glues, tape or mastic. Good luck!

cn90
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Post by cn90 »

I used Silicone Caulk and drywall screws.
See this thread below.

DIY: Rear Tailgate, how to Caulk with Silicone

viewtopic.php?t=31224
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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