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98 V70XC 2.5l turbo wagon coolant leak near heater inlet/outlet of engine

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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rocky_mtn_man
Posts: 29
Joined: 31 December 2013
Year and Model: XC70 1998
Location: United States

98 V70XC 2.5l turbo wagon coolant leak near heater inlet/outlet of engine

Post by rocky_mtn_man »

Was thinking it might be a head gasket leak, so I pressurized the cooling system with a home-made regulator and pressure gauge from grainger (originally for a leakdown test using a spark plug adaptor). My compressor can't regulate low enough for safely testing 16-20psi cooling systems.

I put a tee in the coolant recovery line and used a blow gun to pressurize the hose; water started leaking, but not from the head, it seemed to be near the heater inlet/outlet. No foam in coolant or oil dipstick, engine runs smoothly.

I've read about heater core repairs, there was always a coolant smell in the cabin, and the heat/AC fan died, so this may be a time to replace hoses and interior heater core. BUT, since I'm not sure if this car also might have a head gasket leak, can I pull those hoses, blow the coolant out of the heater core, and tie them up after using a dremel cutter to cut the clamps off the hose connectors to make a bypass hose for a hillbilly fix good enough to continue testing the engine? I'd buy brass plugs if I could find them, preferably. Anyone know the thread size for the hoses that go into the block?

Also have to repair a leak in the output shaft of the transmission, it's been a slow leaker for years. I've read about it here, and robert's diy videos.

rocky_mtn_man (Boulder, CO)

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