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P2 Clutch counter holding - need Five Rivers Advice

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate
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P2 Clutch counter holding - need Five Rivers Advice

Post by abscate »

Im stuck on this job

Im here
IMG_0662.jpg
IMG_0670.jpg

I was hoping to lock the flywheel and slowly back out those Torx to ease the pressure plate tension evenly, but in VIDA Ive got a huge concoction of special tools I don't have:
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Screen Shot 2017-09-25 at 3.05.43 PM.png
Screen Shot 2017-09-25 at 3.05.43 PM.png (311.67 KiB) Viewed 1452 times

I sure hope I don't have to put this back together to flatbed it to my indie Volvo guy...
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cuhfs
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Post by cuhfs »

Abscate,

I do not remember how I did the job.... but I did not have the tool and I removed them. Don't really remember how... but I merely followed a tutorial that was online. Have you gotten past this issue?

I just searched on line now... I think this is what I did...
"To Undo flywheel bolts. If you need to lock the crankshaft, take a metal bar and wedge it between a tooth of the starter ring and some engine bay bits. The bolts aren't that stuck at all. It won't fall either as it's slid onto the crankshaft."

Abscate - In other words "I think" I loosened them before the part was out so I was able to rig a lock.
04 C70 Convert Auto
06 XC90 Auto (ORE) #401/800
06 S80
05 S80
12 S60
04 XC70 Auto (Parts car)
96 850 Wagon Manual Trans & 98 V70 (gone)
95 850 Sedan Auto Trans (gone)
04 XC70 Auto (gone)
04 C70 Convert (gone)
01 C70 Convert Manual Trans (gone)

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

I have a flywheel lock I can make work, the issue I'm facing, I think, is the release of the pressure plate tension.

I think my confusion is the tools are for the self adjusting clutch, which I don't think I have.

I'm pretty sure I can just back off the pressure plate Torx screws 1/2 turn at a time, but would like confirmation.

It's expensive stuff to wreck.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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jbeebo
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Post by jbeebo »

Good progress!

I take it you plan to reuse the pressure plate? I've done a few clutch jobs and here the pressure plate looks no different than any other. I removed it slowly as you described, 1/2 turn at a time on the bolts. Is time consuming but the plate comes off evenly. Same for installation.

BTW, when you reinstall the pressure plate some of the fingers may be misaligned. Grab them in channel locks and gently push them down until all the fingers are co-planar in situ. Else you'll have pulsation on the clutch pedal when you bring the release bearing forward to the pressure plate. An old timer gave me this tip. Yes, I learned the hard way (as usual) and had to yank the tranny a second time to fix it.
2005 S60 2.4L (B5244S6), 175k miles

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abscate
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Post by abscate »

Update...standard pressure plate disc and flywheel configuration.

It unbolted in 1/2 turn intervals going crosswise with no issues.

Parts ordered and cleaning for reinstall this weekend if parts come
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cuhfs
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Post by cuhfs »

The great ones make it look easy. Well done!
04 C70 Convert Auto
06 XC90 Auto (ORE) #401/800
06 S80
05 S80
12 S60
04 XC70 Auto (Parts car)
96 850 Wagon Manual Trans & 98 V70 (gone)
95 850 Sedan Auto Trans (gone)
04 XC70 Auto (gone)
04 C70 Convert (gone)
01 C70 Convert Manual Trans (gone)

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