Login Register

Passenger front axle replacement question

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
Post Reply
ylwgto
Posts: 119
Joined: 18 March 2014
Year and Model: 2009 xc90 3.2 R
Location: CA
Has thanked: 9 times
Been thanked: 7 times

Passenger front axle replacement question

Post by ylwgto »

Pondering buying an '08 XC90 AWD 3.2 with 113K.

Seller says front, passenger axle needs to be replaced (torn outer boot) as well as struts (but I can do those :wink: ).

If I recall the passenger front axle is the longer, more expensive and complicated replacement axle? I also seem to remember that if some procedure relating to draining tranny ATF before removing the axle is not followed, the angle gear can be flooded with ATF and get screwed up? Does this sound right or is this carry over info from my years with my '04 XC90 2.5T?

How would your rate the difficulty of replacing the passenger side axle? I'm a confident and experienced DIYer, but am leery of the x factor of North Eastern cars and rust complicating parts swapping. I also know popping hte axles out wrong can damage inner seals, correct?

Thanks!
2009 XC90 3.2 R-Design 150K

User avatar
oragex
Posts: 5347
Joined: 24 May 2013
Year and Model: S60 2003
Location: Canada
Has thanked: 102 times
Been thanked: 352 times
Contact:

Post by oragex »

The right one has a bearing carrier. It does not have a locking transmission clip but still needs pushed out a little by prying at a small edge. It may get stuck at the carrier bearing lower cover, use a small pbry bar and may put some grease inside for the next time - this cover goes back only one way. You still need to undo perhaps the two lower strut bolts -see about camber setting. I would say not a bad job but I did struggle sliding in the new axle because it's long and wobbles - extra hands would make it easier. May check the outer boot on the other side as well (this is the one that gets stuck inside the transmission) and struts will need new spring seats (Sachs or CRP/Rein)

ylwgto
Posts: 119
Joined: 18 March 2014
Year and Model: 2009 xc90 3.2 R
Location: CA
Has thanked: 9 times
Been thanked: 7 times

Post by ylwgto »

Thanks.
Is there a write up or video DIY tutorial for this (specifically the 3.2)?
if i buy the car I'd be replacing the struts with full quick struts at the same time, so you are right...maybe a good time to replace the other side outer boot as well.
2009 XC90 3.2 R-Design 150K

cuhfs
MVS Moderator
Posts: 645
Joined: 31 August 2011
Year and Model: 850,XC70,XC90,S60,80
Location: New Jersey
Has thanked: 17 times
Been thanked: 28 times

Post by cuhfs »

Getting ready to do the 2006 XC90 V8 Front Right (passenger side) Axle. Have any tutorials been located since last this thread was active? Any tips / tricks for this project are appreciated. It sounds like there is no circ clip and no need to use chisel to pop axle from trans? is that correct.
04 C70 Convert Auto
06 XC90 Auto (ORE) #401/800
06 S80
05 S80
12 S60
04 XC70 Auto (Parts car)
96 850 Wagon Manual Trans & 98 V70 (gone)
95 850 Sedan Auto Trans (gone)
04 XC70 Auto (gone)
04 C70 Convert (gone)
01 C70 Convert Manual Trans (gone)

xHeart
Posts: 3306
Joined: 3 December 2011
Year and Model: 2.0/3.2
Location: Great Lakes - USA
Has thanked: 113 times
Been thanked: 116 times

Post by xHeart »

MacPherson suspension is a great design, a simple DIY environment. You want to free up knuckle from the strut and tie-rod, but leave the knuckle fastened over the LCA. Angle outward and rotate the knuckle and then pull out the passenger side axle.

Search Youtube for DIY.

Here are your steps to make it easy and fun - no force is needed:
- choke the rear wheels
- remove wheel cap, and loosen the axle screw
- safely raise the front of the XC90 on jack-stand
- install ratcheting strap between the front LCAs, firmly; it will take away upward force on front strut
- remove carrier-bearing mounting bolts
- remove passenger side wheel
- remove brake caliper and set it on a 10-gal bucket under the wheel well
- remove sway bar link at the strut
- remove tie rod at the knuckle
- remove axle screw at the knuckle
- remove strut at the knuckle

Employ bungee cord to hang and support axle while you carefully steer and pull out the axle

Image

Do not rush!
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cuhfs
MVS Moderator
Posts: 645
Joined: 31 August 2011
Year and Model: 850,XC70,XC90,S60,80
Location: New Jersey
Has thanked: 17 times
Been thanked: 28 times

Post by cuhfs »

Xheart - Thank you for the high level tutorial. I am looking for a more granular "for dummies" step by step tutorial. I've seen the step by step detailed one for 850's and other jobs on MVS but not for the 2006 XC90 passenger axle. I'm more of a "paint by numbers" mechanic. :lol:
04 C70 Convert Auto
06 XC90 Auto (ORE) #401/800
06 S80
05 S80
12 S60
04 XC70 Auto (Parts car)
96 850 Wagon Manual Trans & 98 V70 (gone)
95 850 Sedan Auto Trans (gone)
04 XC70 Auto (gone)
04 C70 Convert (gone)
01 C70 Convert Manual Trans (gone)

xHeart
Posts: 3306
Joined: 3 December 2011
Year and Model: 2.0/3.2
Location: Great Lakes - USA
Has thanked: 113 times
Been thanked: 116 times

Post by xHeart »

cuhfs wrote: 09 Apr 2021, 18:15 Xheart - Thank you for the high level tutorial. I am looking for a more granular "for dummies" step by step tutorial. I've seen the step by step detailed one for 850's and other jobs on MVS but not for the 2006 XC90 passenger axle. I'm more of a "paint by numbers" mechanic. :lol:
To help you extrapolate, see cn90's viewtopic.php?t=91985
May be you are best prepared to write the step-by-step. Meanwhile, here is the parts view:

Image
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

Post Reply
  • Similar Topics
    Replies
    Views
    Last post