Login Register

New Brakes......mushy pedal

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
User avatar
Blacklab467  
Posts: 1110
Joined: 9 August 2016
Year and Model: 2007 xc 70
Location: Calgary, AB
Has thanked: 114 times
Been thanked: 263 times

New Brakes......mushy pedal

Post by Blacklab467 »

I just changed all the pads and rotors and cleaned and lubed the caliper pins, now my brake pedal feels mushy and goes almost to the floor and the brakes feel like they have no power. I had to depress the caliper piston to get the new pads in and I did so with the master cylinder cover off. It feels like the brake pedal wants to go to the floor with very weak braking.
I can hear the pump when I step on the brake pedal so I think that is fine. I didn't touch anything else.
I will get some DOT 4 and bleed them but this seems really odd as I didn't open the hydraulic system.
Could it be that compressing the piston and pushing fluid back in the caliper did something weird? I've done a hundred brake jobs and never had this happen! Any Ideas?
Thanks.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

User avatar
SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
Been thanked: 207 times

Post by SuperHerman »

Do you have the right pads fitted? Any leaks? Did you damage any of the brake lines (I would suspect a leak). Double check your work, but it sounds like you did it right.

Thinking maybe the piston is frozen, but you should still have a firm pedal. If you have a helper have him/her push the brakes and watch for movement on both sides. Maybe pushing the piston in created an air pocket, but that doesn't make sense. Bleeding the brakes would should solve this.

What was the fluid level in the reservoir when you started and when you finished? It should have been slightly higher when you were done.

User avatar
oragex
Posts: 5347
Joined: 24 May 2013
Year and Model: S60 2003
Location: Canada
Has thanked: 102 times
Been thanked: 352 times
Contact:

Post by oragex »

Look through the wheel
.

User avatar
Blacklab467  
Posts: 1110
Joined: 9 August 2016
Year and Model: 2007 xc 70
Location: Calgary, AB
Has thanked: 114 times
Been thanked: 263 times

Post by Blacklab467 »

Yep! That 's what I did. How embarrassing! I was in a hurry yesterday doing the brakes and put one of the caliper springs on wrong.
I did find another common problem while doing the back brakes in that my emergency brake shoes delaminated and there was no friction material left on the shoes. I'll have to order some of those and install them another time. Thanks Oragex! I love this forum.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

User avatar
- Pete -
Posts: 960
Joined: 6 December 2013
Year and Model: 01, 04, 04, 04 V70's
Location: Minnesota/Wisconsin
Has thanked: 80 times
Been thanked: 175 times

Post by - Pete - »

If you repair your parking brake, I’d encourage you to shop for new expanders/actuators as well as shoes & springs. You should be able to get a whole kit. The expanders tend to rust to the point their hinge (which is just a rivet) seizes.
2001 V70XC 200k
2004 V70 AWD 174k
2004 V70R M66 147k
2004 XC70 361k
1995 F250 7.3PSD 262k
2014 Ram 3500 DRW 116k

User avatar
Blacklab467  
Posts: 1110
Joined: 9 August 2016
Year and Model: 2007 xc 70
Location: Calgary, AB
Has thanked: 114 times
Been thanked: 263 times

Post by Blacklab467 »

Ok thanks for that, I'm going to order them tomorrow and I'll find a kit. Be nice to get that working again. Next week is the Haldex pump and filter and if the DEM is good, I'll be out of things to fix on this car!
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

User avatar
- Pete -
Posts: 960
Joined: 6 December 2013
Year and Model: 01, 04, 04, 04 V70's
Location: Minnesota/Wisconsin
Has thanked: 80 times
Been thanked: 175 times

Post by - Pete - »

There’s always something to fix :D
2001 V70XC 200k
2004 V70 AWD 174k
2004 V70R M66 147k
2004 XC70 361k
1995 F250 7.3PSD 262k
2014 Ram 3500 DRW 116k

Post Reply
  • Similar Topics
    Replies
    Views
    Last post