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Project 2007 S60 2.5T

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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MoVolvos
Posts: 5270
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
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Re: Project 2007 S60 2.5T

Post by MoVolvos »

scot850 wrote: 07 Nov 2025, 08:34 The do fail, so maybe it was disconnected to stop it throwing a code?

More importantly, may I ask how you are doing MoVolvos?

Neil.
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I'm making it from day to day, thanks for asking Neil. I started a post here.
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viewtopic.php?t=107383
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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

User avatar
MoVolvos
Posts: 5270
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
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Post by MoVolvos »

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Update: The part in question in my car is the tensioner.

Yesterday my kid sends me a video of the car making a squealing noise while wife was driving? Video quality was poor so can barely hear anything. This happened first thing in the morning. When they returned in the afternoon they said they couldn't really turn the steering wheel. Today with the nice 60 degree weather I ventured out and took a look. Saw a good quantity of really small bits of rubber from the accessory belt and it is looked loose. I think it's the tensioner with the bearing and wheel spun off? I believe it's the one in the FCP video? Two question?
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1) How to replace if it's the tensioner (IN VIDEO)?
2) Car has 158K miles. Needs front suspension work as it clunks. Needs alternator as Advance Auto said diode is fluctuating. Needs PCV as it doesn't inflate nor have suction. Radiator is leaking but not overheating. Will get the low coolant message every week and it's right at the min level. Needs tire sensors per dash message center. Needs fender alarm module per message center. Has new tires with 7K miles and shows little wear. New turbo cartridge Feb last year with 7K miles now and car runs well. Is it worth it to do all the work or sell it as a fixer upper / mechanic special?
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FCP Alternator.png
IMG_2827.jpg
IMG_2828.jpg
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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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DavidE7
Posts: 133
Joined: 4 March 2022
Year and Model: 01-07 V70, S60, XC70
Location: Detroit, Michigan
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Post by DavidE7 »

wow - The entire tensioner wheel is missing! The gear can be purchased separate from the spring body but it looks like you may have some damage from the belt rubbing.
David E
2001 Moondust V70 2.4 293,000 miles
2001 Nautic Blue V70 2.4 224,000 miles
2004 Nautic Blue XC70 2.5T 251,000 miles
new: 2004 Black Saphire V70R 193,000 miles
2007 Titanium S60 2.5T 275,000 miles
2007 Magic Blue S60 2.5T 233,000 miles
2007 Silver V70 2.4 200,000 miles
P2 Volvos for every person in my family

User avatar
MoVolvos
Posts: 5270
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
Has thanked: 310 times
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Post by MoVolvos »

DavidE7 wrote: 12 Feb 2026, 21:57 wow - The entire tensioner wheel is missing! The gear can be purchased separate from the spring body but it looks like you may have some damage from the belt rubbing.
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Yes, I ordered a new belt and tensioner. Volvo and 7/31/2006 is the manufacturing date on the old part :lol: .
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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

User avatar
MoVolvos
Posts: 5270
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
Has thanked: 310 times
Been thanked: 524 times

Post by MoVolvos »

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Note to self updating project's belt and tensioner work & alternator bolt.
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viewtopic.php?t=107780

viewtopic.php?p=675421#p675421
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Last edited by MoVolvos on 04 Mar 2026, 20:04, edited 2 times in total.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

User avatar
MoVolvos
Posts: 5270
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
Has thanked: 310 times
Been thanked: 524 times

Post by MoVolvos »

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Note to self updating work Hood Strut.
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viewtopic.php?t=107780&start=30
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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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