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Do it yourself ABS module repair. Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Do It Yourself ABS Module Repair
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Matty Moo
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Year and Model: 850, 1996
Location: Ann Arbor, MI
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Re: Do it yourself ABS module repair.

Post by Matty Moo »

Did mine today. Works like a charm. I'd say getting the case open is the hardest part. Don't be afraid of putting some heat on those pins. They can take it.

Replacing it wasn't as hard as I thought. I have big hands and only had to move the airbox out of the way. I didn't have to disconnect the air hose where it meets the turbo. I have a e-5, but used the 5/32 as it's shorter and easier to maneuver.

Any novice solderer can do this. If you doubt yourself, get a junkyard unit and work on that.
Image
http://www.midwest-abs.com
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1996 850 Platinum Wagon. ARD Green Tune, OBX.-Gone
1998 s70 ARD tune, EST exhaust, SE/R interior.
1999 s70 Plain Jane.
2000 s70 GLT
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marginal
Posts: 320
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Year and Model: V70 D5 2003
Location: Ladarevo
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Post by marginal »

I agree with you fattymatty.
But, let's see how reliable is our repair.
Let's not forget, all of our ABS modules have worked for a certain period of time, after what, the solder joint has cracked.
Time will tell.

Thyrome
Posts: 2
Joined: 3 January 2010
Year and Model: 850 Turbo, 1993
Location: Germany, UK

Post by Thyrome »

Hello everyone,

I have a 1993 850 Turbo and I started the ABS repair today,
since both my ABS and Tracs lights randomly turned on and stayed on.
Sometimes immediately sometimes after 1 hour of driving.

I detached the airfilter box and had a E5 handy when I couldn t finde the ABS module.

Is there a way that the ABS module looks different in the Turbo version ?
Can anyone with a 850 Turbo please tell me where to find it ?

thanks,
Christian

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

The 1993 module is a totally different animal than the '96 and on module and the module itself normally doesn't fail. That said, the rings on the C/V joints in the front and the hubs on the back can get filled with junk and cause errors.

Pull the codes from port A-3 and post them back.

The codes are your friend here.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

marginal
Posts: 320
Joined: 23 September 2009
Year and Model: V70 D5 2003
Location: Ladarevo
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Post by marginal »

Hi Thyrome, I have an 850 turbo, no Tracks though.
I believe all the ABS modules are located at the same place on our cars, even on newer models like the S40 ...
So, look under the aluminum block, it's nkind of hidden, take a look at this picture: http://www.bba-reman.com/images/volvo_abs_removal_1.jpg

Good luck.

Thyrome
Posts: 2
Joined: 3 January 2010
Year and Model: 850 Turbo, 1993
Location: Germany, UK

Post by Thyrome »

just getting into the volvos. I ll read the codes 2morrow and I shall be back

thanks

Rb_newsletter
Posts: 5
Joined: 9 July 2009
Year and Model: S70 GLT SE 2000
Location: SFO Bay area

Post by Rb_newsletter »

I have a 2000 Volvo S70 GLT SE. I removed my ABS unit today, opened it, and re-soldered the connections. Two things I found were
1) I didn't see any grip washers outside the box
2) I didn't see any silicone covering the pcb inside the box.
Are those missing or is it like that in this car model?

After soldering I fixed the unit back without silicone seal for testing purpose. I still see the check engine light on. However, ABS and Tracs lights are gone; but those lights are always intermittent, only check engine light was on always. I tried driving around in freeway for 20 minutes, but no use, still check engine light is on.

Is there a way I can reset the check engine lights myself? I tried searching the forums but could not find anything.

Ozark Lee
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Post by Ozark Lee »

For the check engine light get the codes read from the OBD-II port and post the code numbers back, they are completely different systems. It does sound like your ABS/Tracs is fixed though!

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

fatboy
Posts: 11
Joined: 2 January 2010
Year and Model: 98 S70
Location: Rhode Isalnd

Post by fatboy »

I must say wow.

I am having the similar problem. ABS light and the track off lights comes on and goes off once a while. it might stay about 5 min onn and goes off and might come again in another few min.

After reading all these stuffs I think my problem also the ABS module. I am going to start the job right now. can you guys say some thin to my problem

mine is 98 volvo s70.

will uppdate the pics later when the module is taken apart

marginal
Posts: 320
Joined: 23 September 2009
Year and Model: V70 D5 2003
Location: Ladarevo
Has thanked: 1 time

Post by marginal »

All I can say is, you should be able to see the cracks in the solder joint on the two big (power suply) contacts with a magnifying glass.

Good luck.

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