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Oil leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Oil leak
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tom39
Posts: 129
Joined: 30 October 2008
Year and Model: 2011 S80
Location: USA Virginia
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Re: Oil leak

Post by tom39 »

Thanks for the info everyone, I guess a trip to the dealer is on order.

Not to beat a dead horse. Lets say I get in there and I discover that the RMS is indeed the issue.
How difficult is it to remove the auto transmission to put a new seal in?
Does the pan have to be put back on in order to replace the RMS?
Can the trans be removed from the car without removing the engine and cradle?
Is there enough room for that to happen?
Or do you have to drop the cradle with the trans and engine attached and then remove the trans?
Any FWD vehicles I have worked on in the past it was always easier to pull the engine and trans than try and squeeze one by the other while still in the car. I really do not want to have to do that.
Has anyone done this job before and if so what would the time frame to complete the job start to finish?

Thanks
TOM G.
11 - S80 Silver 132k/mi

xb corp
Posts: 131
Joined: 19 October 2009
Year and Model: 855GT5 '96
Location: Johor Bahru, Malaysia

Post by xb corp »

hey tom..
not an easy task, but you can try. make sure you have enough space to work around. i suggest removing the engine from car would make the job a lot more easier.

remove negative terminal
release the shock absorber from the hub, remove brake calliper & ABS sensor from hub as well.
remove p/s ponion coupler.
remove the pipe fittings for air-con gas (one at the a/c compressor, another right in front of the compressor)
remove all hoses that attached to the radiator & intercooler.
hang the engine with crane.
completely remove all the mounting bolts at the rear of subframe,
loose the front bolts (size 18mm) by 3/4". slowly drop the engine..
see if there is any other cable/ hoses that are still attached.
if not, completely remove the bolts and drop the engine to floor.

jack the car body high enough so you can tow away the subframe off the car. the rest is pretty straight forward, remove 6 torx T50 screws that holds the TC to drive plate, then remove all size 14mm bolts around the bell housing. take note of the length, they come in 3 type of lengths.
tap the BH.

remove the drive plate center screws (6 or them, 12petals head), it will reveal the RMS. pry off and change to a new one.

Over here in Malaysia we can get it for USD22/ea. i dunno why the guy from UK has to buy it at 170pound!

estimate time:1 whole day with an assistant and few cans of beer.
'96 855GT5 324hp 386lb-ft
Nissan 16V turbo, HKS w/g, SS 2.5" d/p+FGK 3" exh, HKS Evo9 FMIC+2.5" piping, K&N, Apexi BOV, NA cams & t/b, portd head, 5 sub-injctrs, Mocal coolers, AMG 4pot 325mm, AVS 18", Bilstein B6/Vogtland

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tom39
Posts: 129
Joined: 30 October 2008
Year and Model: 2011 S80
Location: USA Virginia
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Post by tom39 »

Well I guess I will find out soon enough.
Thank you everyone for all the help.

Will take pics and post progress as much as possible.

Thanks Again
TOM G.
11 - S80 Silver 132k/mi

Joe Hurless
Posts: 55
Joined: 17 February 2010
Year and Model: e36 328is
Location: Boise, ID

Post by Joe Hurless »

I wish I could tell you its that upper cam seal by the upper motor mount, but the evidence just isn't there. Noone wants to deal with a rear main seal... hell, our shop passes that horrible job off to other shops that need the work. In any case I hope works out with minimal pain... I'll be interested to watch this thread continue to develop.

uaart1
Posts: 1
Joined: 21 February 2010
Year and Model: 1998 Base V70
Location: Tucson, AZ

Post by uaart1 »

I too am in the same situation with my base '98 V70 w/ AT. 137K mi. Leak IS coming from weep hole and BH/oil pan seam area.
Few drops on floor (pan, drop cloth, shoes) daily.
Against all hope I politely ask: can the RMS be done with engine in car and the tranny dropped, or is this more work?
If not, if engine is coming out, what else should be done while it is out? Timing belt (almost time)? Heater hoses? ??

Thanks.
Scott

jblackburn
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Year and Model: 1998 S70 T5
Location: Alexandria, VA
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Post by jblackburn »

Against all hope I politely ask: can the RMS be done with engine in car and the tranny dropped, or is this more work?
You'll have to lower the frame and drop them both down, and work the transmission out. Even then it will be an extremely tight squeeze. I was able to pull the tranny out of my FWD Honda without removing the engine, but it wasn't fun trying to maneuver it around the engine...an auto is much clunkier. You might be better off just making it a project for when you have the time & buy an engine hoist. The seal can hold off as long as you keep putting oil in the car.

I remember pictures over on Volvospeed about someone doing it with the engine in the car, but their site is down at the moment.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

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tom39
Posts: 129
Joined: 30 October 2008
Year and Model: 2011 S80
Location: USA Virginia
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Post by tom39 »

Well here is the latest update on my oil leak. The pan was indeed leaking. A few of the pan bolts worked there way loose and broke the seal causing a ever so slight leak. (As shown in pic, signs of leak shown at corner of pan resulting in a discoloring of mating surface) The problem was that, though the pan was leaking it was not the oil leak I was seeing. As stated in prior post by many, the culprit was indeed the RMS. I have some pics of that too, I will try and post them sometime soon.
The job overall was quite easy. You need only basic tools, a few o-rings and gaskets, a tube of pan sealant and a 3in paint roller.

What must be removed is
1. Oil cooler block from passenger side of pan
2. Transmission motor mount
3. Power steering lines

While I was in there, as suggested, I replaced the o-ring on the oil pick-up tube also.

Overall the entire job is about 2-3 hrs if you take your time.
Attachments
Pan back in place, slight ooze of pink sealant shows up after torquing pan bolts
Pan back in place, slight ooze of pink sealant shows up after torquing pan bolts
Applying sealant with 3in roller
Applying sealant with 3in roller
Evidence of leak, notice stain travels from inside to out
Evidence of leak, notice stain travels from inside to out
Oil pick-up tube and internals
Oil pick-up tube and internals
Notice that flex plate is dry even though RMS was leaking
Notice that flex plate is dry even though RMS was leaking
View of underside coated in oil with pan removed. Note that my RMS seeped for a very long time prior to it going completely. FYI - 90% of the oil you see happened in the last 35-40 miles it was driven, in which it puked out about 1.5 qts of oil.
View of underside coated in oil with pan removed. Note that my RMS seeped for a very long time prior to it going completely. FYI - 90% of the oil you see happened in the last 35-40 miles it was driven, in which it puked out about 1.5 qts of oil.
Power steering lines to be removed. You may be able to do it without removing them but I thought is was easier with them removed. Plus you get to swap out some old oil and replace it with new.
Power steering lines to be removed. You may be able to do it without removing them but I thought is was easier with them removed. Plus you get to swap out some old oil and replace it with new.
Oil cooler block removed on passenger side of oil pan
Oil cooler block removed on passenger side of oil pan
Power steering lines run directly under pan and held in place by clamps at 3 points
Power steering lines run directly under pan and held in place by clamps at 3 points
Pan prior to removal. Notice the color of the sealant. It is tarnished and hard as a rock. But what can you expect for being there for 170k miles
Pan prior to removal. Notice the color of the sealant. It is tarnished and hard as a rock. But what can you expect for being there for 170k miles
11 - S80 Silver 132k/mi

whoa
Posts: 461
Joined: 30 July 2008
Year and Model: 850 Turbo Wagon 1996
Location: san francisco
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Post by whoa »

Nice. I look forward to seeing what you're going to do about the RMS!
1996 850 Turbo Wagon

DanLSmith2798
Posts: 1
Joined: 30 March 2010
Year and Model: turbo wagon 1996
Location: Cols Ohio

Post by DanLSmith2798 »

It's my son's car, we pulled the engine and put some higher performance mods to it... then we had that dreaded oil leak. We found that putting silicone sear around the oil pan when it mates with engine was a BIG mistake. The silicone cured but it will not squish down like the Volvo sealant, and when putting the oil pan bolts to bottom of engine, and the silicond would not allow that perfect surface to surface seal, tightening the bolts made cracks in the oil pan right around where those bolts heads go against the oil pan. Just a hairline crack around each bolt head but it made for a good leak, and required the purchase of another oil pan. Hope this is not your problem.

Joe Hurless
Posts: 55
Joined: 17 February 2010
Year and Model: e36 328is
Location: Boise, ID

Post by Joe Hurless »

Nice writeup Tom. That's definitely an efficient method for the pan gasket. Now you just need to write us up a 90 min RMS fix :wink:

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