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95 850 turbo heater hose leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Gasman81
Posts: 15
Joined: 2 November 2010
Year and Model: 1995 850 Turbo Wagon
Location: Gilbert, Arizona

95 850 turbo heater hose leak

Post by Gasman81 »

I bought the car and the previous owner said the heater core leaked so he took it out and bypassed the heater by connecting the 2 heater hoses together. I immediately replace the heater core, new heater hoses and radiator flush. After the work was done, I had no leaks inside, but I had a leak at the heater hose that goes into the side of the engine block under the distributor. I thought I had it fixed.
6 months later, I finished replacing all the other coolant hoses, water pump and timing belt. I noticed I was still losing coolant and it is coming from that same heater hose connection. I also just noticed that my carpet is wet again. I am not sure if the heater hose connector at the engine block can become blocked. It looks like it is a hose barb connector that threads into the engine block.

Any help would be great. I am also not sure how my heater core started leaking again, unless it has just built so much backpressure through the heater core and it had to go somewhere. Can I unscrew that connection from the engine block?

Thank You!

jblackburn
MVS Moderator
Posts: 14043
Joined: 8 June 2008
Year and Model: 1998 S70 T5
Location: Alexandria, VA
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Post by jblackburn »

Is it leaking at the heater core itself or the junction/O-rings?

What brand heater core did you use?

I've never had anything clog up but the inside of a radiator - those hoses are big enough that there shouldn't be any restriction in flow that should be able to build up.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

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Pauloil
Posts: 1038
Joined: 21 March 2006
Year and Model:
Location: davenport, IA

Post by Pauloil »

I bet you need this:

http://www.ipdusa.com/products/5019/352 ... on-coupler

it comes with the proper o-rings for the top where your leak is
99 V70XC 158K

95 850glt 188K

Gasman81
Posts: 15
Joined: 2 November 2010
Year and Model: 1995 850 Turbo Wagon
Location: Gilbert, Arizona

Post by Gasman81 »

I installed a new firewall junction bought from the local volvo dealer, 2 new heater hoses, all necessary O rings and a OEM heater core from FCP Groton.
I haven't pulled the carpet back yet to find out the exact location of the leak. (ie. heater bottom or firewall.)
I am planning to look at the interior further this weekend.
My main concern is the connection at the engine block and I wanted to get some feedback on that issue before I started tearing into it this weekend. Thanks again

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