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Leaking Transmission Line Leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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JRL
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Re: Leaking Transmission Line Leak

Post by JRL »

Use OEM hoses, O-rings and clamps
I bought lines from FCP Groton last year, BIG mistake, they did not fit!
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

cn90
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Post by cn90 »

If you have the budget, then go with Volvo OEM.

Gather the PNs for O-rings, Hoses etc. and try Waltrip Volvo in Nashville TN.

Example: PN 3507931 is $79, not a bad price at all.
Same price for 9180542.

http://www.trademotion.com/parts/index. ... eid=216970

Simple drain/refill: 3.3 qts.
Replacing lines: add another 0.7 qts.
So you will need approx. 4qts for this job, use Mobil1 ATF.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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jreed
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Post by jreed »

I just checked with Don and he confirmed that the orings are included. Thanks for the reminder that I can check prices at Waltrip using their online site.... I forgot about that!

Snyder, Don

8:24 AM (57 minutes ago)

The hose has the orings and your cost is 79.55 plus 10.00 freight
Don

-----Original Message-----
Sent: Thursday, January 03, 2013 5:48 AM
To: Snyder, Don
Subject: Re: Parts request

Don--
Could you verify that on the hose below that the o-rings at both ends are included in the part please? If they aren't included, could you quote me on the o-rings too please (968757, 6842413, 6842414). Thank you.
Best regards--J
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

cn90
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Post by cn90 »

confused_al wrote:I believe the PN is 9180542 (up), 3507931 (low)....
Confuse_al is right. These are the PNs for 1998 (and earlier models).

jreed wrote:...O-rings (968757, 6842413, 6842414)...
PN 968757 is trans side
PN 6842413, 6842414 are for radiator side.

------------
I have a slow leak from these 2 hoses that confused_al mentioned earlier.
Just a few drops on the driveway here and there.
When the weather gets warmer, I will replace these lines:

1. Volvo sells ecah for $85 + shipping or $170 for both hoses.

2. I am thinking rebuilding them with either:
- Using local hydraulic shop (people servicing farm equipment)
- Using standard trans hose and clamp (cut of the crimping thingy, keep the barb fitting, slide new hose in and clamp it as in the photo I posted above from a Jeep).

The pressure in these ATF cooler hoses is not much, maybe around 5-10 psi and that is all.
So a standard hose and clamp should work, and this should not cost more than $10 for the hose/clamps.
Stay tuned.
FYI: my 2007 Honda Odyssey ATF cooler hoses use standard hoses and clamp, no fancy junk like Volvo.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
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Post by cn90 »

Can someone do me a favor if you have an old leaky trans cooler hose lying around?
I need to know the I.D. of the rubber portion of this hose.
My guess is either I.D. = 3/8" or 5/16".
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Ozark Lee
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Post by Ozark Lee »

If they are the same size as the oil cooler lines they are metric. I tried to buy some hose at Tompkins Industries and they didn't even come close with the standard SAE sizes.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

xHeart
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Post by xHeart »

cn90 wrote:If you have the budget, then go with Volvo OEM.

Gather the PNs for O-rings, Hoses etc. and try Waltrip Volvo in Nashville TN.

Example: PN 3507931 is $79, not a bad price at all.
Same price for 9180542.

http://www.trademotion.com/parts/index. ... eid=216970

Simple drain/refill: 3.3 qts.
Replacing lines: add another 0.7 qts.
So you will need approx. 4qts for this job, use Mobil1 ATF.
The ATF fluid level is dropping faster. I am replacing these hoses, ordered both, inlet and outlet from Waltrip. These include o-rings and retainer clamp.
Found instruction for the UPPER/INLET, would common sense take me through replacing the LOWER/OUTLET?

It is MOBIL ATF 3309 not MOBIL 1 ATF, right?
Last edited by xHeart on 23 Apr 2013, 12:15, edited 1 time in total.
--
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Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

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erikv11
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Post by erikv11 »

For your 97, Mobil 1 ATF or standard dex, i.e. NOT the 3309.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

xHeart
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Post by xHeart »

erikv11 wrote:For your 97, Mobil 1 ATF or standard dex, i.e. NOT the 3309.
Some 18 months ago the infamous three-step Simple D&F, I used MOBIL 3309 and not TOYOTA IV.
It is shifting very well, any thoughts?
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Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cn90
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Post by cn90 »

Dexron-III is good enough for your 1997 model. I use Quaker State Dexron-III at $3.40/qt.

The 2 trans cooler hoses, they are $90/each at Volvo dealer.
But you can rebuild them for $10, I just did that a few weeks ago.
Detail below (basically trans cooler hose from local autoparts store and Oetiker clamps).
So instead of spending $200 at the dealer, I spent $10 rebuilding the hoses!

DIY: 1998 S70 GLT Trans Cooler Line Rebuild for $10!
https://www.matthewsvolvosite.com/forums ... hp?t=55794
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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