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Muffler Repair Recommendations [ 1997 Volvo 850 GLT ]

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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volvobaggen
Posts: 45
Joined: 8 February 2011
Year and Model: 850 -1997 B5252s LPG
Location: Norway

Re: Muffler Repair Recommendations [ 1997 Volvo 850 GLT ]

Post by volvobaggen »

Is it really neacessary to treat the exterior of the muffler with rust inhibitor and paint? I thought the exhaust system corroded from the inside because of trapped acidic water accelerated by high temperature.

1997volvo850
Posts: 359
Joined: 18 February 2010
Year and Model: 1997 Volvo 850
Location: New York
Been thanked: 1 time

Post by 1997volvo850 »

Good points.

The rust I observed and treated was on the exterior of the muffler. I realize the environment inside
the muffler is more hostile but there is no doubt that the rust on the exterior, left unchecked, would
eventually destroy the muffler. There were no holes or soft spots to indicate this rust was coming through
from the inside. I would expect holes by now if this were the case. The seams were the main point of rusting
and the rust inhibitor seems to have stopped this deterioration.

In terms of cost we're talking $20-30. urbex - You're probably correct that I could pick up a used muffler for this
much but it's the complications during installation that worry me since nothing seems to be as easy as it sounds.

With a long list of other things that need to be repaired I really see this as a way to focus time and funds on
other more important repairs.

And in some ways I'm experimenting with stuff and having fun...

sszewczuk
Posts: 16
Joined: 17 June 2010
Year and Model: v70 2000
Location: NJ

Post by sszewczuk »

can you explain how to remove a volvo v70 (2000) muffler? (assuming all the pipes have rotted off :)

1997volvo850
Posts: 359
Joined: 18 February 2010
Year and Model: 1997 Volvo 850
Location: New York
Been thanked: 1 time

Post by 1997volvo850 »

I haven't had to do this yet but I'm interested in how much time and money you put into this
repair. I'm still waiting for my muffler to rot out but the high temp ceramic paint and furnace
cement has held up better than I expected.

xHeart
Posts: 3306
Joined: 3 December 2011
Year and Model: 2.0/3.2
Location: Great Lakes - USA
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Been thanked: 115 times

Post by xHeart »

1997volvo850 wrote:I haven't had to do this yet but I'm interested in how much time and money you put into this
repair. I'm still waiting for my muffler to rot out but the high temp ceramic paint and furnace
cement has held up better than I expected.
Some excellent thinking 1997volvo850. Endearing!
Here is my challenge https://www.matthewsvolvosite.com/forums/viewtopic.php?f=1&t=60712
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

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