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2001 V70XC - Repairing front drive axle Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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xHeart
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2001 V70XC - Repairing front drive axle

Post by xHeart »

With close to 150,000 miles the front two axles are seeking retirement, frequent clicks, slow grease leak at DS cv boot, and spattered around PS inner cv boot.

After a bit of research, and experience with '97 850's with Marty's rebuild some two years ago, I decided to pick up a set of 2007 XC70 with 53000 miles on it. The front CV boots have few small slits, and the escaping grease is visible. While pressing on bellows it makes breathing noise. I am reading cn90 et al DIY https://www.matthewsvolvosite.com/forums/viewtopic.php?f=1&t=29716 to replace cv boots. Additional feedback is welcome.

During the cleanup and prep, it appears the PS wheel sensor is warped at a little. Is it OK, or replace it? Can it be replaced with ease? Here are two photos...
warp PS wheel sensor - close to 3mm
warp PS wheel sensor - close to 3mm
V70XC_0359.jpg (607.61 KiB) Viewed 2157 times
warped PS wheel sensor ring
warped PS wheel sensor ring
V70XC_0358.jpg (545.67 KiB) Viewed 2157 times
Last edited by xHeart on 03 Mar 2014, 13:36, edited 1 time in total.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

It is C-clip that locks the cv joint to the axle shaft.
After a 5LB whack, the driver's side joint is off.
Any feedback on wheel sensor ring?
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

mikealder
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Post by mikealder »

Have a search for "Reluctor Ring" they are available from the Bay as well as other suppliers, not too difficult to remove and fit new ones just make sure the mating surface on the drive shaft is clean and devoid of rust - Mike

precopster
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Post by precopster »

Outer CVs either virtually fall out or are a knuckle grinding affair taking hours to remove.

I've never had great luck with them but that could just be me :grin:
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

DGM
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Post by DGM »

xHeart wrote:Any feedback on wheel sensor ring?

If you replace it, this video shows what Mike has mentioned.



Also Volvo sells it now, under part # 9466017.

:)
V70 2005 2.4i 195,000km, sold
S70 1998 T5 355,000km, sold
960 1994 80,000km, sold
760 1990 Turbo 265,000km, sold

xHeart
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Post by xHeart »

Ordered the abs sensor ring for each axle.
Reluctor Ring - Volvo PN 30735955 for 2001-2007 V70XC/XC70 axle.

Thank you.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

Progress photos...
There are uneven wear pattern on the center piece, see green arrow. These are '07 with 53,000 miles.
I am curious how are these on our '01 with 150,000 miles axles which are noisy above 50mph.
moments before a whack
moments before a whack
V70XC_0363.jpg (555.51 KiB) Viewed 2156 times
this is not a pie
this is not a pie
V70XC_0364.jpg (588.88 KiB) Viewed 2156 times
uneven wear at the center piece
uneven wear at the center piece
V70XC_0366.jpg (603.43 KiB) Viewed 2156 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

The reluctor ring came off without much effort after a slit with rotary cutting tool, then gentle tap.
48 teeth reluctor ring
48 teeth reluctor ring
V70XC_0367.jpg (481.25 KiB) Viewed 2142 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

Progress photo.
After heating up the ring rested where it is in the picture, 1/8" from the edge. It doesn't move anymore.
Question:
- Do I need to re-position it closer to the edge?
- Would a coat of black enamel confuse ABS?
refurbished - outer cv joint housing with abs sensor ring
refurbished - outer cv joint housing with abs sensor ring
V70XC_0372.jpg (564.34 KiB) Viewed 2119 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

The outer boots are here.
The reluctor ring is sitting tight. It is aluminum, soft. Nicked it in few places an effort to reseat it.
I will heat it a little to remove, and then try to seat it closer to the edge, does it matter. Any suggestion?
Outer boot - GKN
Outer boot - GKN
V70XC_0374.jpg (490.33 KiB) Viewed 2112 times
Aluminum reluctor ring
Aluminum reluctor ring
V70XC_0372a.jpg (379.72 KiB) Viewed 2112 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

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