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2002 V70 driver side axle removal?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Carter
Posts: 22
Joined: 7 April 2013
Year and Model: v70, 2002
Location:

2002 V70 driver side axle removal?

Post by Carter »

Okay need help, what's the secret to getting the axle out of the transmission.?
2002 V70 2.4 Basic 181,000
Previously owned 1987 240 345,000

precopster
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Post by precopster »

Some people remove the other side (passenger) and poke a long round bar through to persuade the driver's side to come out.

The "official" method is turn then pull, turn then pull until it gives.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

Carter
Posts: 22
Joined: 7 April 2013
Year and Model: v70, 2002
Location:

Post by Carter »

Thank you ... Been trying that and I think I'm going to take it to the mechanic.
2002 V70 2.4 Basic 181,000
Previously owned 1987 240 345,000

xHeart
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Post by xHeart »

Carter wrote:Thank you ... Been trying that and I think I'm going to take it to the mechanic.
The expression for axle is "pops-out".

The US driver side requires placing a wedge such as a large screwdriver/pry-bar or likes with dull edge between axle inner cv joint and the gearbox, and then a 5LB hammer whack at the wedge. It would release the c-clip over the axle, you will notice an immediate gap of 1/4".
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

volvo4fun
Posts: 20
Joined: 2 April 2007
Year and Model: 2004 XC70
Location: B'More

Post by volvo4fun »

I was successful with the wedge and a wiggle.

The wedge pulls on the shaft and keeps it up against the c-clip.
The wiggle spreads the c-clip.
2001 V70 T5 (127 K)
2004 XC70 (233 K)

vtl
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Post by vtl »

Chisel and hammer.

xHeart
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Post by xHeart »

I collar the metal wedge like chisel with 1/32" bicycle repair rubber... with little lube it will slide easy and prevent any bruise to the surfaces.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

dmcgrana
Posts: 3
Joined: 5 March 2012
Year and Model: S60, 2002
Location: Fort Worth, TX

Post by dmcgrana »

Carter - I replaced mine last year and I too found that despite all the web claims of turn and pull or wedge until it pops, mine was really stuck. I went to what I considered to be extremes before I gave up and took it to my trusted mechanic. It turned out the splines were rusted together. My S60 was missing the underpinning when I bought it at 4 yrs old. I think w/out the underpinning, road water splashed up on the exposed trasmission entry point and caused the corrossion.

xHeart
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Post by xHeart »

dmcgrana wrote:Carter - I replaced mine last year and I too found that despite all the web claims of turn and pull or wedge until it pops, mine was really stuck. I went to what I considered to be extremes before I gave up and took it to my trusted mechanic. It turned out the splines were rusted together. My S60 was missing the underpinning when I bought it at 4 yrs old. I think w/out the underpinning, road water splashed up on the exposed trasmission entry point and caused the corrossion.
Insightful!
I am preparing to replace both front axles with OE/rebuild.
What were your steps to removing that failed dmcgrana?
What were your extremes?
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

jimmy57
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Post by jimmy57 »

The method of turn an pull has one VERY important part left out. You turn it and push it in and then pry again with reasonable force. You are trying to get the circlip to go back centered where the edge of circlip is within the gear's beveled area adjacent to splines.
If you don't push in then it has no opportunity to fall in place.
If you forcefully remove the shaft and it breaks the circlip you stand a great chance of that going out of the diff case and be unreachable with a magnet to retrieve it.

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