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1994 Volvo Removing Rounded bolt from Cam Position Sensor

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Kecy
Posts: 12
Joined: 29 November 2012
Year and Model: 850, 1994
Location: NSW

1994 Volvo Removing Rounded bolt from Cam Position Sensor

Post by Kecy »

Hi,
Like to know if anyone would know how to remove rounded bolt head (T40) on cam position sensor, the top engine mount bracket is in the way ?

Ozark Lee
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Post by Ozark Lee »

Remove the bracket.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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rspi
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Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

They are pretty soft so I removed my with a drill bit by hand.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

Kecy
Posts: 12
Joined: 29 November 2012
Year and Model: 850, 1994
Location: NSW

Post by Kecy »

Hey, Thanks for the reply, yeah they are soft, I know, I had to remove bolts from Thermostat Housing, lol

You used a drill bit by hand !! you held a 5/8 drill bit in your hand , and turned it??

rspi wrote:They are pretty soft so I removed my with a drill bit by hand.

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rspi
Posts: 7303
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Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

I was about 150 miles from home in a parking lot when it stripped and would not come out so I tapped it in a socket and turned it with a screw driver. Took about 25 minuted but it was grounded out enough to start turning.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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