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2003 S40 Toyota neutral safety switch

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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steve090
Posts: 13
Joined: 21 August 2014
Year and Model: 2003 S40
Location: Texas

2003 S40 Toyota neutral safety switch

Post by steve090 »

Ever since I have had my Volvo, I have had intermittent starting problems. At first I thought it was the immobilizer or other things but I became convinced that it was the neutral safety switch.

So today I pulled mine and to my surprise, I had a Toyota part installed #84540. Well it has been working for over a year and for the most part was a nuisance but never did I have to get towed and lately I am off and going in less than 5 minutes.

After removing the switch, I found out it was riveted so I had to drill it apart and I found some tiny bolts to bolt it back together having to increase the diameter a bit.

I cleaned it although it was not to dirty and applied some dielectric grease and it had six springs and clips so it was a bit of a pain to get back together.


Has anyone heard of a Toyota neutral safety switch on a Volvo, seems odd, even though some parts are interchangeable. At least I know the condition inside so I can continue to use it and should not have any problems.

Interested in other peoples insight, I may pick up an original Volvo part, but someone had to know what they were doing when they put the Toyota one on.

Thanks

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alschnertz
Posts: 701
Joined: 29 April 2011
Year and Model: 1995 854T
Location: Connecticut
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Post by alschnertz »

I doubt Volvo spec'd a Toyota part.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
'84 Prelude
'06 MPV
'13 Ford Focus SE

difflock54
Posts: 471
Joined: 23 September 2012
Year and Model: V40 Nordic 2002
Location: Wellington. New Zealand.
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Post by difflock54 »

You have auto transmission? AW.
Aisin Warner transmissions are part owned by Toyota and a lot of their technology and expertise has gone into their designs/operations over many years.
Based on that it is probable that some components are compatible?

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