Login Register

Stuck P80 Oil Filter Solution

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
benpineapple
Posts: 313
Joined: 3 November 2015
Year and Model: '06 V50 T5, '13 XC90
Location: MI
Has thanked: 5 times
Been thanked: 4 times

Stuck P80 Oil Filter Solution

Post by benpineapple »

Morning all. Well, during my engine swap a few weeks ago, I chose to leave the oil filter on when the motor was out, fearing I might dent the replacement filter when reinstalling the motor. Big mistake. Oil filter replacement was the last thing on my list for the whole swap job, and took about 3 hours to pull the stuck filter.

As you know, the filter on a P80 comes in a long and short size (I use short, fear of road debris), and the short size is rather difficult to get a good grip on, due to the subframe as well as the cargo mount hook thing being in the way. The filter on my V70 was so stuck, that it bent and broke the standard filter wrench I use, and began crushing the filter in the process. Went to a local auto parts store, they recommended Lyle tool # 63500 (Amazon even sells it! https://www.amazon.com/Lisle-63500-Rang ... ter-Wrench) for stubborn filters. The tool takes a 1/2" driver, and the strap is quite strong. This is what the tool did to the filter:
bZIHzwtr.jpg
And because of its design, it inserts up into the area of the filter, making tool clearance a non-issue. I'll be using it for sheer convenience on all future oil changes.
2006 V50 T5 [190,xxxM]
2013 XC90 FWD [80,xxxM]

2001 V70 X/C AWD [sold at 120xxxM],1998 V70 AWD [RIP at 249,255M], 1990 240 [SOLD at 220xxxM]

polskamafia mjl
Posts: 2640
Joined: 1 April 2009
Year and Model: 1995 Volvo 854 T-5R
Location: Hershey, PA
Has thanked: 19 times
Been thanked: 21 times

Post by polskamafia mjl »

Glad you got it off. My oil filter also got stuck after my M56 swap. We removed that towhook and managed to get it off with a screw driver through the filter.

I've had a lot of success with this tool from Lisle: https://www.amazon.com/Lisle-63600-Oil- ... isle+63600

The spring cup is also really good for accessing the P80 filters and its a must have when doing older Subarus that have the triangle of death. :D
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled

User avatar
oragex
Posts: 5347
Joined: 24 May 2013
Year and Model: S60 2003
Location: Canada
Has thanked: 102 times
Been thanked: 352 times
Contact:

Post by oragex »

That was one stuck filter! The mechanic who put it must have been Hulk's brother. THere is just no reason to tighten this thing like a subframe bolt, the rubber seal prevents it from rotating and breaking loose.

Not sure if it works one these cars, but for less stuck filters, someone punched a long screw driver into the filter - with the corresponding oil mess - and got it freed by twisting the screw driver handle

ZuluR
Posts: 14
Joined: 17 November 2016
Year and Model: 1996 855R manual
Location: vaasa

Post by ZuluR »

I actually had a similar experience when i did a engine rebuild and the engine was out of the car.
I drove a screwdriver through the filter before I got mine off.

Cold engine & and oil filter removal is the worst filter removal you will experience...
From now on I have always removed the filter then it is still hot or slightly warm

beigg
Posts: 691
Joined: 22 September 2013
Year and Model: 850 97
Location: Est. Mi

Post by beigg »

The PCV system must've been severly plugged leaving that much pressure to hinder the oil filter from being removed!


That or the parking brake wasn't adjusted right?
ugh smh 850 Turbo fridge

101
Posts: 135
Joined: 11 March 2013
Year and Model: 98 V70GLT, 98 S70T5M
Location: Cincinnati

Post by 101 »

Benpineapple and Polskamafia_mjl:

Thanks for those tool references!
101

1998 white V70 GLT 230K "Elsa"
1998 white S70 T5m 180K "Anna"

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

polskamafia mjl wrote:Glad you got it off. My oil filter also got stuck after my M56 swap. We removed that towhook and managed to get it off with a screw driver through the filter.

I've had a lot of success with this tool from Lisle: https://www.amazon.com/Lisle-63600-Oil- ... isle+63600

The spring cup is also really good for accessing the P80 filters and its a must have when doing older Subarus that have the triangle of death. :D
This tool is the bomb, I have used it on so many cars over the years.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
abscate
MVS Moderator
Posts: 35273
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1498 times
Been thanked: 3810 times

Post by abscate »

beigg wrote:The PCV system must've been severly plugged leaving that much pressure to hinder the oil filter from being removed!


That or the parking brake wasn't adjusted right?

:D :D :D
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
Has thanked: 4 times
Been thanked: 75 times

Post by Ozark Lee »

Glad you got it off. I wound up not having my boat all summer because I couldn't get the filter off and I tore the filter up trying. I finally punted in June and had the marina come and get it.

I finally got it back 3 weeks ago and $800.00 later it had a new oil filter installed. They had to pull the engine to get it off. Just in time to winterize it.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

beigg
Posts: 691
Joined: 22 September 2013
Year and Model: 850 97
Location: Est. Mi

Post by beigg »

Ozark Lee wrote:Glad you got it off. I wound up not having my boat all summer because I couldn't get the filter off and I tore the filter up trying. I finally punted in June and had the marina come and get it.

I finally got it back 3 weeks ago and $800.00 later it had a new oil filter installed. They had to pull the engine to get it off. Just in time to winterize it.

...Lee
Oh the joys of owning a boat! Craptastic!

At least the dry docking of your boat saved you from the hundreds (thousands? ) of dollars in sunk fuel costs and liver pounding..
ugh smh 850 Turbo fridge

Post Reply
  • Similar Topics
    Replies
    Views
    Last post