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1999 V70T5M Replacement of rear ABS sensors and harness 9472171

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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1999 V70T5M Replacement of rear ABS sensors and harness 9472171

Post by abscate »

I finally replaced my multiple-repaired rear ABS harness - made difficult since this is a one piece harness that has to be threaded above the gas tank into the rear interior to plug in.

Pictures to come.

Tools needed

Block, jack, stands, safety

M6 socket
Torx T25 male
Pliers
Wire brush to clean out wheel holes
Philips screw driver to knock out stubborn sensor on left.
Fish tape to pull connector from below car into trunk - contrary to procedure.

Parts needed

Volvo 9472171 $175 bucks....Ouch

Time for job 90 minutes estimated
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

scot850  
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Post by scot850 »

Could be worse, you could have had an AWD! Well done that man as it ain't easy!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

M6 Bolts to remove cover plate
M6 Bolts to remove cover plate
Cover plate removed, yellow harness is ABS
Cover plate removed, yellow harness is ABS
Routing left wire
Routing left wire
Wire over axle torsion beam
Wire over axle torsion beam
Routing left wire
Routing left wire
Cover plate removed, yellow harness is ABS
Cover plate removed, yellow harness is ABS
One tor 25 to release ABS Sensor
One tor 25 to release ABS Sensor
I gorilla'd one of the sensors and had to punch it out of the hole with a screwdriver
I gorilla'd one of the sensors and had to punch it out of the hole with a screwdriver
Nice new Volvo Part
Nice new Volvo Part
Clamp for fuel lines and wires, pass side rear
Clamp for fuel lines and wires, pass side rear
Its tight on original path but if you come aft about 15 cm you can get a fish tape up
Its tight on original path but if you come aft about 15 cm you can get a fish tape up
Better picture of through area
Better picture of through area
Fish tape down....
Fish tape down....
...and through
...and through
Connector successfully brought to access panel!!
Connector successfully brought to access panel!!
Attachments
AbigailSmith Medical History  - 17.jpg
AbigailSmith Medical History  - 19.jpg
AbigailSmith Medical History  - 20.jpg
AbigailSmith Medical History  - 14.jpg
AbigailSmith Medical History  - 11.jpg
AbigailSmith Medical History  - 8.jpg
AbigailSmith Medical History  - 4.jpg
AbigailSmith Medical History  - 2.jpg
AbigailSmith Medical History  - 3.jpg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Total time for job 75 minutes. I got hung on the left ABS sensor stuck in the hole, snapped it with pliers - so I had to punch it out through the brake drum with a long screwdriver.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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wizechatmgr
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Year and Model: 1999 V70 XC AWD 2.4T
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Post by wizechatmgr »

A victory well earned!
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Root cause of problem. Long time ago, I had an indie do something on one wheel, and this is how they put it back together.
IMG_5342.jpg
I had to solder this thing about 5 times, each time it broke again, just as I went to redo it, the wires would reconnect and my ABS would no longer fault.

Glad I finally fixed it right.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate
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Post by abscate »

Holy Batman - I paid only $75 for this sensor last year - now I feel better about the 4 hours I spent cleaning the garage to find it - its now $175!!

Ill go fish the old sensor out of the trash.

Score another one for the bastards - the OEM integrated right/left rear harness 9472171 is a

S70/V70 1999-2000
C70 1999-2004

year only part
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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wizechatmgr
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Post by wizechatmgr »

Just a small open/short at the end of the bend where it was rubbing, right?
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3809 times

Post by abscate »

I had to disassemble the wheel to get that wire out and then I had an open wire to solder. It’s small gauge and hard to get a connection that wouldn’t flex and break.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
wizechatmgr
Posts: 1798
Joined: 12 January 2017
Year and Model: 1999 V70 XC AWD 2.4T
Location: Albany, NY area
Has thanked: 45 times
Been thanked: 126 times
Contact:

Post by wizechatmgr »

Ick.
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

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