Login Register

What did you do to your P2 Volvo today?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
User avatar
abscate
MVS Moderator
Posts: 35273
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1498 times
Been thanked: 3810 times

Re: What did you do to your P2 Volvo today?

Post by abscate »

Right, that’s the problem, of course,

I’m only cleaning half the connector, the other side is causing heat, and reoxidosing the fuse blade

Does anyone make an abrasive file the same thickness as a fuse blade to solve this?
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

abscate wrote: 14 Dec 2019, 07:53 Does anyone make an abrasive file the same thickness as a fuse blade to solve this?
You might be able to fine a Jeweler or Watchmaker file that will fit. Filing is another band aid fix. It removes the top layer and make it more subject to corrosion.

A better option is to get a set of pin extractors, remove the terminal from the REM side and replace it. The tricky parts are figuring out which pin extractor to use, then sourcing a replacement terminal. However if succeed it is a permanent fix rather then a band aid fix.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

Why permanent fix? Why won't the new terminal just oxidize?
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

User avatar
abscate
MVS Moderator
Posts: 35273
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1498 times
Been thanked: 3810 times

Post by abscate »

I would love to know root cause on this one. It’s the only car of 6 in the driveway that has this problem
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

E Showell wrote: 14 Dec 2019, 12:25 Why permanent fix? Why won't the new terminal just oxidize?
Permanent because the repair will out last the car.
abscate wrote: 15 Dec 2019, 00:11 I would love to know root cause on this one. It’s the only car of 6 in the driveway that has this problem
Step one: Pin Extractor set. These are the tools used to compress the retaining clip(s) so the terminal can be pulled out of the plastic block.

A lighted Loupe comes in handy. For peeking into the connector to see the clips.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
abscate
MVS Moderator
Posts: 35273
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1498 times
Been thanked: 3810 times

Post by abscate »

When I pulled the REM fuses everyone had the black corrosion on them. My best guess is there is moisture in the rear left wheel well ( wagon) that exacerbates fuse corrosion.

I did have some on my P80 relays once, after 15 years , and cleaned them too, but that hasn’t recurred.

viewtopic.php?f=1&t=80481&hilit=Albany&start=20#p434364
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

We'll, thankfully the weather held out and bro and I did the rear pads and rotors on the V70R having tackled the front brakes last weekend. Brembo and Akebono ceramic pads. Won't be cleaning the wheels for a while.

New windshield cowl seals for Ruby Red and new wiper blades for the '99 V70 and a rear wiper for the R as well (which also got a new expansion tank cap). Coolant looked a little low last week and I didn't like the look of the residue I saw on the tank near the filler neck.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

User avatar
- Pete -
Posts: 960
Joined: 6 December 2013
Year and Model: 01, 04, 04, 04 V70's
Location: Minnesota/Wisconsin
Has thanked: 80 times
Been thanked: 175 times

Post by - Pete - »

E Showell wrote: 15 Dec 2019, 12:58 Coolant looked a little low last week and I didn't like the look of the residue I saw on the tank near the filler neck.

Oophta x2.

1) That set of brakes set you back some pennies.
2) Keep a close eye on that coolant. Is this the same one you blew a head gasket on? Or was it a cracked sleeve? It’d be hard for me to not be doing compression & leakdown tests. What coolant did you run it it?
2001 V70XC 200k
2004 V70 AWD 174k
2004 V70R M66 147k
2004 XC70 361k
1995 F250 7.3PSD 262k
2014 Ram 3500 DRW 116k

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

Different engine. This is the replacement engine. Running Volvo coolant only. I'm thinking the coolant was evaporating out past a bad expansion tank cap seal.

The brakes weren't cheap, but the money I saved in DIY helped take a bit of the sting out. Plus, brakes are brakes. Can't do without 'em.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

User avatar
BlackBart
Posts: 6492
Joined: 10 December 2016
Year and Model: 2004 XC70 BlackBetty
Location: Over the far far mountains
Has thanked: 927 times
Been thanked: 884 times

Post by BlackBart »

abscate wrote: 15 Dec 2019, 06:07 My best guess is there is moisture in the rear left wheel well ( wagon) that exacerbates fuse corrosion.
Do you think from above - glass seal....or from below - spray from the wheel?
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

Post Reply
  • Similar Topics
    Replies
    Views
    Last post