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2007 XC() Fuel injector O ring size 30777501

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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RivaRay
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2007 XC() Fuel injector O ring size 30777501

Post by RivaRay »

Anyone out there know what O ring size is used for fuel injector? I believe fuel injector is part # 30777501 and o-ring set is part # 30713614.

I need to remove the fuel rail on my 2007 XC90 3.2 FWD to access screw that holds the pressure sensor. My understanding is when removing the fuel injector, O ring might be damage so needs to be replaced before re attaching. That O ring kit seems to be special order everywhere I look.

I found a set of O rings in various sizes in plumbing section of hardware store. Would these be ok to use or are the O rings on fuel injector something special?
random sizes plumbing o-rings
random sizes plumbing o-rings
random sizes plumbing o-rings
random sizes plumbing o-rings
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oragex
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Post by oragex »

Hardware store o-rings for plumbing are not petroleum/gasoline compatible so won't do.

I did remove more than one fuel rail and never got a seal damaged. Always put them back in and no leaks - but I clean every surface realyl well and very important - with both new or old ones - smear the injector with some Vaseline, otherwise it will chip (same with any FPS sensor). So good chance you won't have to replace them.

RivaRay
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Post by RivaRay »

oragex wrote: 05 Jan 2020, 13:51 Hardware store o-rings for plumbing are not petroleum/gasoline compatible so won't do.

I did remove more than one fuel rail and never got a seal damaged. Always put them back in and no leaks - but I clean every surface realyl well and very important - with both new or old ones - smear the injector with some Vaseline, otherwise it will chip (same with any FPS sensor). So good chance you won't have to replace them.
Good point. Thank you. Hopefully will come out and go back in with no issue.
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pgill
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Post by pgill »

[font=][/font]
3DDA5FF7-C493-4D5D-85A1-241B9D9EC94B.jpeg
B159137B-4934-4713-A6EA-B7FB5DC55FCD.jpeg
6BEEB1D4-DDC2-4E1C-8603-C51D1B888275.jpeg
85A38DAC-7A85-416A-8127-AA3CB2426FEE.jpeg
A8425C5F-0BF9-4882-8FE0-62C52FC2D8D3.jpeg
0974586D-7EEB-453C-B1DB-E154F391CBBA.jpeg
Attachments
34B753A5-1718-4BB0-A313-C91E894E55EA.jpeg

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Post by RivaRay »

pgill wrote: 05 Jan 2020, 21:01 [font=][/font]3DDA5FF7-C493-4D5D-85A1-241B9D9EC94B.jpeg
B159137B-4934-4713-A6EA-B7FB5DC55FCD.jpeg
6BEEB1D4-DDC2-4E1C-8603-C51D1B888275.jpeg
85A38DAC-7A85-416A-8127-AA3CB2426FEE.jpeg
A8425C5F-0BF9-4882-8FE0-62C52FC2D8D3.jpeg
0974586D-7EEB-453C-B1DB-E154F391CBBA.jpeg
Thank you
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Post by RivaRay »

Follow up question... Removed fuel rail, cleaned everything, replaced sensor, greased o rings with synthetic grease, and re installed. Car started up great. Check engine light is gone

... but, fuel injector # 4 is emitting a light but steady stream of white smoke. Only #4 (inline 6 cylinder).

I read that white smoke is water vapor, it's black and gray smoke which is concern. This smoke is white and there isn't a lot but it's been coming out for at least 30 minutes. Smells fine.

Does this sound like something to be worried about? Any thoughts on what it might be?

... I took the plunge and drove it around. Smoke seems to be gone so hopefully whetever it was has burned off. If someone knows the likely source though, I'd love to hear your thoughts. Still on my mind.
Last edited by RivaRay on 06 Jan 2020, 12:34, edited 1 time in total.
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Post by abscate »

Shout out to pgill for the measurements and pictures

That will save someones' behind here someday
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Post by RickHaleParker »

RivaRay wrote: 05 Jan 2020, 21:11 Does this sound like something to be worried about? Any thoughts on what it might be?
White "smoke" is steam and there is only two sources of water. Condensation in the exhaust system, which should blow off as the exhaust system heats up and the coolant system. How is your coolant level? Any signs of gases in the coolant system?
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Post by pgill »

Abscate Thanks

Here are the sizes for the O - rings as measured by my calibrated calipers

Green
I.D. 9.5 mm (.374")
O.D. 15 mm (.591")
Thickness 2.9 mm (.114")

Brown
I.D. 7.5 mm (.295")
O.D. 14.5 mm (.571")
Thickness 3.5 mm (.138")


I haven't found an aftermarket source

But as shown in the picture the O-rings can be bought from Land Rover Part number LR003579

If someone knows the correct Volvo part number please post it here for reference

Thanks

Paul

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Post by RivaRay »

RickHaleParker wrote: 06 Jan 2020, 13:53
RivaRay wrote: 05 Jan 2020, 21:11 Does this sound like something to be worried about? Any thoughts on what it might be?
White "smoke" is steam and there is only two sources of water. Condensation in the exhaust system, which should blow off as the exhaust system heats up and the coolant system. How is your coolant level? Any signs of gases in the coolant system?
Thanks!

No gas in the coolant tank. Not sure if you mean something else by "coolant system". It wasn't low when starting the repair but was low after repair. Hoping that's normal. I topped the coolant and haven't seen the steam anymore. Will check again tonight/tomorrow to be sure.
- Raymond

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