Well, this explains alot. Is this fixiable? Or did I just F*** myself??!!

wbrenegade420 · Post by **wbrenegade420** » 28 Sep 2020, 18:14

oh my the HORROR!! Please tell me that it's ok and thats it's just merely a flesh wound

: tenor.gif (35.72 KiB) Viewed 1628 times

I tried repairing with JBWeld, but didn't hold well when tapping. Can I fill it with something? What fills aluminum?

: water pump mating surface(2)

: water pump mating surface(1)

(JB Weld repair)

: Tried JB Weld repair, didn't hold

Post by **volvolugnut** » 28 Sep 2020, 18:24

Is this the water pump facing?
volvolugnut

wbrenegade420 · Post by **wbrenegade420** » 28 Sep 2020, 18:28

volvolugnut wrote: ↑28 Sep 2020, 18:24 Is this the water pump facing?
volvolugnut

Yes

Post by **abscate** » 28 Sep 2020, 18:39

What Went wrong with the JB weld repair?

That’s the only shot here.

wbrenegade420 · Post by **wbrenegade420** » 28 Sep 2020, 18:41

abscate wrote: ↑28 Sep 2020, 18:39 What Went wrong with the JB weld repair?

That’s the only shot here.

I don't think i mixed it well enough or let it sit long enough. I'm looking into aluminum rod brazing. Thoughts on that?

Or what about filling the hole, sanding it flush, and just hoping that the other 6 bolts will seal it enough?

Post by **volvolugnut** » 28 Sep 2020, 18:52

I think there is an aluminum filled JB Weld product. Follow all the instructions including cure time before drill and tapping. This should (?) work. Use about half bolt torque when you get to that step.
volvolugnut

Post by **cn90** » 28 Sep 2020, 19:01

LOL, How the heck a hole like that happened? Inquiring mind wants to know...

Google "BMW thermostat sealing surface pitted" and see what you get.
Many BMws suffer from pitted surface (probably from bad ground cables) causing pitting.
I think people fix it using a combo of JB Weld + RTV etc.

wbrenegade420 · Post by **wbrenegade420** » 28 Sep 2020, 19:02

volvolugnut wrote: ↑28 Sep 2020, 18:52 I think there is an aluminum filled JB Weld product. Follow all the instructions including cure time before drill and tapping. This should (?) work. Use about half bolt torque when you get to that step.
volvolugnut

Well, I'll give it a shot. Going to hardware store now. I'll report back.

wbrenegade420 · Post by **wbrenegade420** » 28 Sep 2020, 19:03

cn90 wrote: ↑28 Sep 2020, 19:01 LOL, How the heck a hole like that happened? Inquiring mind wants to know...

Google "BMW thermostat sealing surface pitted" and see what you get.
Many BMws suffer from pitted surface (probably from bad ground cables) causing pitting.
I think people fix it using a combo of JB Weld + RTV etc.

Not sure. I'm assuming a sh**ty tap job. And i'll be sure to check that out. Much appreciated!

Post by **cn90** » 28 Sep 2020, 19:04

Since this is a potential problem, I suggest that you use ONLY Aisin + Volvo green gasket and nothing else.
You want to use what is known to be the best, this way, if it leaks later, you know it is not the WP or the gasket.