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S60 Brake Fluid Flush: How Much Fluid?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Krons
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S60 Brake Fluid Flush: How Much Fluid?

Post by Krons »

I'm going to flush the brake fluid on my 2002 and 2008 S60s. 2008 seems to be braking better with a double pump currently.

Will one quart/liter be enough for each car to fully flush the system?

Curious how much you all have used so I'm not short as it looks to be a higher end DOT4+ needed.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
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Post by abscate »

250 ml per wheel is my benchmark for refreshing. I have a marked glass jar for that.

Don’t forget to return your liter of DOT4 for refund

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Krons
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Post by Krons »

abscate wrote: 18 Jul 2022, 02:14 250 ml per wheel is my benchmark for refreshing. I have a marked glass jar for that.

Don’t forget to return your liter of DOT4 for refund

😀
I do return it, but to my local hazardous waste dropoff. I am glad they have seals on those bottle for those that do "return" it!
🙂
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

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Krons
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Post by Krons »

Flush complete yesterday. Wow that fluid was a olive green nasty mess. Is took just under a liter to complete.

I used a $31 Harbor Freight bleeder that hooks to your air compressor. My compressor was a little small to keep 100psi continuous pressure to pull the vacuum to suck out of the caliper so had to help by pumping the pedal but still helped to make a one person job.
My "lift" lol, hate using jackstands.
My "lift" lol, hate using jackstands.
20220730_180055.jpg (183.18 KiB) Viewed 2759 times
Dark green fluid is what my syringe pulled out of the reservoir.
Dark green fluid is what my syringe pulled out of the reservoir.
20220730_180104.jpg (197.93 KiB) Viewed 2759 times
Only piece I missed was how to flush the ABS unit. I did go to a nearby gravel road to actuate the ABS a few times, not sure that'll help anything.
Last edited by Krons on 31 Jul 2022, 19:31, edited 1 time in total.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

cn90
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Post by cn90 »

You have it up to 100 psi and the reservoir did not blow up?

I made my own ATE brake bleeder cap and use only 10-15 psi (photos and info in S80 forum)...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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erikv11
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Post by erikv11 »

Thanks Krons for the post I have been wondering about this tool.
cn90 wrote: 31 Jul 2022, 07:57 You have it up to 100 psi and the reservoir did not blow up?

I made my own ATE brake bleeder cap and use only 10-15 psi (photos and info in S80 forum)...
These pneumatic bleeders are set up from the other side, they use the air compressor to create vacuum on the caliper side. Therefore the master cylinder side is not pressurized. It's a cheap ($32) and tidy solution. I have not tried it but I am interested.

https://www.harborfreight.com/brake-flu ... 92924.html
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Krons
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Post by Krons »

cn90 wrote: 31 Jul 2022, 07:57 You have it up to 100 psi and the reservoir did not blow up?

I made my own ATE brake bleeder cap and use only 10-15 psi (photos and info in S80 forum)...
Erik hit it, uses 100psi at the tool on the caliper to create vacuum suck the fluid out. Not pressurize the cap. I'd still buy again as it was easy to pump brakes and check when the hose had clear fluid in it.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

cn90
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Post by cn90 »

The ATE Brake Bleeing cap is in this thread.
Cost is $10.
Nothing to clean when all done...

DIY: 1-man Hydraulic Bleeding Kit using Air Compressor!
viewtopic.php?t=29243
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Krons
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Post by Krons »

cn90 wrote: 31 Jul 2022, 17:09 The ATE Brake Bleeing cap is in this thread.
Cost is $10.
Nothing to clean when all done...

DIY: 1-man Hydraulic Bleeding Kit using Air Compressor!
viewtopic.php?t=29243
Maybe for bleeding that process works well but for a full flush I'd rather pull the fluid via the calipers to ease topping off the reservoir throughout the process. Either way gets the job done.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

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